NOx adsorber

Last updated

A NO
x
adsorber
or NO
x
trap
(also called Lean NO
x
trap
, abbr. LNT) [1] is a device that is used to reduce oxides of nitrogen (NO and NO2) emissions from a lean burn internal combustion engine by means of adsorption.

Contents

Purpose and function of a NO
x
adsorber

A NO
x
adsorber is designed to reduce oxides of nitrogen emitted in the exhaust gas of a lean burn internal combustion engine. Lean burn engines, particularly diesels, present a special challenge to emission control system designers because of the relatively high levels of O2 (atmospheric oxygen) in the exhaust gas. The 3-way catalytic converter that has been successfully used since the 1980s on stoichiometric engines (such as fueled by petrol, LPG, CNG, or ethanol) will not function at O2 levels in excess of 1.0%, and does not function well at levels above 0.5%. Because of the increasing need to limit NO
x
emissions from diesel engines, technologies such as exhaust gas recirculation (EGR) and selective catalytic reduction (SCR) have been used, however EGR is of limited effectiveness and SCR requires a continuous supply of reductant to the exhaust.

The NO
x
adsorber was designed to avoid the problems that EGR and SCR experienced. An adsorbant such as zeolite traps the NO and NO2 molecules — acting as a molecular sponge. Once the trap is full (like a sponge full of water) no more NO
x
can be absorbed. Various schemes have been designed to "purge" or "regenerate" the trap. One of possible reactants used to this aim is diesel fuel. Injection of diesel fuel before the adsorber can purge it — the NO
x
is made to desorb and react with hydrocarbons under rich conditions to produce water and nitrogen. Also hydrogen is a good reductant, but is dangerous and difficult to store. Some experimental systems have used fuel reformers for on-board hydrogen generation.

Market use

A NO
x
trap is used on the Volkswagen Jetta TDI and the Volkswagen Tiguan concepts. Both are projected to be introduced into the American market by 2008. [2] They were to be marketed as part of the BlueTec program from Audi, Daimler-Chrysler, and Volkswagen.

In 2015 an ADAC study (ordered by ICCT) of 32 Euro6 cars showed that few complied with on-road emission limits, and LNT cars had the highest emissions. [3]

Technical details

The NO
x
adsorber is based on a monolithic catalyst support that has been coated with a NO
x
adsorbing washcoat such as one containing zeolites. Alkali/alkaline oxide (carbonate) can also be used as the adsorbant.

Traps are gradually poisoned by SOx which adsorbs more strongly than NO
x
. It necessitates a periodic high temperature regeneration that tends to reduce the adsorber's operating life. [4]

Related Research Articles

Combustion Chemical reaction

Combustion, or burning, is a high-temperature exothermic redox chemical reaction between a fuel and an oxidant, usually atmospheric oxygen, that produces oxidized, often gaseous products, in a mixture termed as smoke. Combustion does not always result in fire, but when it does, a flame is a characteristic indicator of the reaction. While the activation energy must be overcome to initiate combustion, the heat from a flame may provide enough energy to make the reaction self-sustaining. Combustion is often a complicated sequence of elementary radical reactions. Solid fuels, such as wood and coal, first undergo endothermic pyrolysis to produce gaseous fuels whose combustion then supplies the heat required to produce more of them. Combustion is often hot enough that incandescent light in the form of either glowing or a flame is produced. A simple example can be seen in the combustion of hydrogen and oxygen into water vapor, a reaction commonly used to fuel rocket engines. This reaction releases 242 kJ/mol of heat and reduces the enthalpy accordingly :

Exhaust gas recirculation

In internal combustion engines, exhaust gas recirculation (EGR) is a nitrogen oxide (NO
x
) emissions reduction technique used in petrol/gasoline and diesel engines. EGR works by recirculating a portion of an engine's exhaust gas back to the engine cylinders. This dilutes the O2 in the incoming air stream and provides gases inert to combustion to act as absorbents of combustion heat to reduce peak in-cylinder temperatures. NO
x
is produced in high temperature mixtures of atmospheric nitrogen and oxygen that occur in the combustion cylinder, and this usually occurs at cylinder peak pressure. Another primary benefit of external EGR valves on a spark ignition engine is an increase in efficiency, as charge dilution allows a larger throttle position and reduces associated pumping losses.

A stratified charge engine describes a certain type of internal combustion engine, usually spark ignition (SI) engine that can be used in trucks, automobiles, portable and stationary equipment. The term "stratified charge" refers to the working fluids and fuel vapors entering the cylinder. Usually the fuel is injected into the cylinder or enters as a fuel rich vapor where a spark or other means are used to initiate ignition where the fuel rich zone interacts with the air to promote complete combustion. A stratified charge can allow for slightly higher compression ratios without "knock," and leaner air/fuel ratio than in conventional internal combustion engines.

Catalytic converter

A catalytic converter is an exhaust emission control device that reduces toxic gases and pollutants in exhaust gas from an internal combustion engine into less-toxic pollutants by catalyzing a redox reaction. Catalytic converters are usually used with internal combustion engines fueled by either gasoline or diesel—including lean-burn engines as well as kerosene heaters and stoves.

Exhaust gas Gases emitted as a result of fuel reactions in combustion engines

Exhaust gas or flue gas is emitted as a result of the combustion of fuels such as natural gas, gasoline (petrol), diesel fuel, fuel oil, biodiesel blends, or coal. According to the type of engine, it is discharged into the atmosphere through an exhaust pipe, flue gas stack, or propelling nozzle. It often disperses downwind in a pattern called an exhaust plume.

Oxygen sensor Device for measuring oxygen concentration

An oxygen sensor (or lambda sensor, where lambda refers to air–fuel equivalence ratio, usually denoted by λ) is an electronic device that measures the proportion of oxygen (O2) in the gas or liquid being analysed.

Diesel exhaust

Diesel exhaust is the gaseous exhaust produced by a diesel type of internal combustion engine, plus any contained particulates. Its composition may vary with the fuel type or rate of consumption, or speed of engine operation, and whether the engine is in an on-road vehicle, farm vehicle, locomotive, marine vessel, or stationary generator or other application.

Lean-burn refers to the burning of fuel with an excess of air in an internal combustion engine. In lean-burn engines the air:fuel ratio may be as lean as 65:1. The air / fuel ratio needed to stoichiometrically combust gasoline, by contrast, is 14.64:1. The excess of air in a lean-burn engine emits far less hydrocarbons. High air–fuel ratios can also be used to reduce losses caused by other engine power management systems such as throttling losses.

Homogeneous Charge Compression Ignition (HCCI) is a form of internal combustion in which well-mixed fuel and oxidizer are compressed to the point of auto-ignition. As in other forms of combustion, this exothermic reaction releases energy that can be transformed in an engine into work and heat.

In internal combustion engines, water injection, also known as anti-detonant injection (ADI), can spray water into the incoming air or fuel-air mixture, or directly into the cylinder to cool certain parts of the induction system where "hot points" could produce premature ignition. In jet engines it increases engine thrust at low speeds and at takeoff.

Selective catalytic reduction (SCR) is a means of converting nitrogen oxides, also referred to as NO
x
with the aid of a catalyst into diatomic nitrogen, and water. A reductant, typically anhydrous ammonia, aqueous ammonia or urea solution, is added to a stream of flue or exhaust gas and is absorbed onto a catalyst. As the reaction drives toward completion, Carbon dioxide, CO
2
is produced.

A nitrogen oxide sensor or NO
x
sensor
is typically a high-temperature device built to detect nitrogen oxides in combustion environments such as an automobile, truck tailpipe or smokestack.

Diesel exhaust fluid Standardized aqueous urea solution for exhaust aftertreatment

Diesel exhaust fluid is a liquid used to reduce the amount of air pollution created by a diesel engine. Specifically, DEF is an aqueous urea solution made with 32.5% urea and 67.5% deionized water. DEF is consumed in selective catalytic reduction (SCR) that lowers the concentration of nitrogen oxides in the diesel exhaust emissions from a diesel engine.

In atmospheric chemistry, NO
x
is a generic term for the nitrogen oxides that are most relevant for air pollution, namely nitric oxide (NO) and nitrogen dioxide. These gases contribute to the formation of smog and acid rain, as well as affecting tropospheric ozone.

BlueTEC is Daimler AG's marketing name for engines equipped with advanced NOx reducing technology for vehicle emissions control in diesel-powered vehicles. The technology in BlueTec vehicles includes a selective catalytic reduction (SCR) system that uses diesel exhaust fluid, and a system of NOx adsorbers the automaker calls DeNOx, which uses an oxidizing catalytic converter and diesel particulate filter combined with other NOx reducing systems.

Hydrogen internal combustion engine vehicle

A hydrogen internal combustion engine vehicle (HICEV) is a type of hydrogen vehicle using an internal combustion engine. Hydrogen internal combustion engine vehicles are different from hydrogen fuel cell vehicles. Instead, the hydrogen internal combustion engine is simply a modified version of the traditional gasoline-powered internal combustion engine.

The SNOX process is a process which removes sulfur dioxide, nitrogen oxides and particulates from flue gases. The sulfur is recovered as concentrated sulfuric acid and the nitrogen oxides are reduced to free nitrogen. The process is based on the well-known WSA process, a process for recovering sulfur from various process gasses in the form of commercial quality sulfuric acid (H2SO4).

The Cummins X-series engine is an Inline (Straight)-6 diesel engine produced by Cummins for heavy duty trucks and motorcoaches, replacing the N14 in 2001 when emissions regulations passed by the EPA made the engine obsolete. Originally called the "Signature" series engine, the ISX uses the "Interact System" to further improve the engine. This engine is widely used in on highway and vocational trucks and is available in power ranging from 430 hp all the way to 620 hp 2050 lb-ft. The QSX is the off-highway version of the ISX with the Q standing for Quantum. The QSX is used for industrial, marine, oil & gas and other off-highway applications. Cummins also produced a 650 hp and 1950 lb-ft version for the RV market.

The EMD 1010 or EMD 265 is a line of four-stroke diesel engines manufactured by Electro-Motive Diesel. The precursor to the 1010 was introduced around 1998 as the 265H or H-Engine. The H-engine was initially designed for use as a 6,300 hp (4,700 kW) 16 cylinder, the EMD SD90MAC; however, the early engines were found to be unreliable, and unsuccessful in the market, with the proven EMD 710 2-stroke design being preferred. The EMD four-stroke engine was resurrected in 2015 to meet EPA Tier 4 emissions regulations.

Dan Luss is an American chemical engineer, who is the Cullen Professor of Chemical Engineering at the University of Houston. He is known for his work in chemical reaction engineering, complex reacting systems, multiple steady-states reactor design, dynamics of chemical reactors, and combustion.

References

  1. "NOX REDUCTION WITH NATURAL GAS FOR LEAN LARGE-BORE ENGINE APPLICATIONS USING LEAN NOX TRAP AFTERTREATMENT" (PDF). Archived from the original (PDF) on 2012-09-26. Retrieved 2012-02-07.
  2. "NAIAS Detroit 2007: Volkswagen continues BLUETEC offensive". Archived from the original on 2007-03-20. Retrieved 2007-03-16.
  3. NOx control technologies for Euro 6 diesel passenger cars
  4. Hu, Horan. "Eaton Aftertreatment System (EAS) For On-Highway Vehicles" (PDF). 12th Diesel Engine-Efficiency and Emissions. Retrieved 24 September 2015.