Non-contact ultrasound (NCU) is a method of non-destructive testing where ultrasound is generated and used to test materials without the generating sensor making direct or indirect contact with the test material or test subject. Historically this has been difficult to do, as a typical transducer is very inefficient in air. [1] Therefore, most conventional ultrasound methods require the use of some type of acoustic coupling medium in order to efficiently transmit the energy from the sensor to the test material. Couplant materials can range from gels or jets of water to direct solder bonds. However, in non-contact ultrasound, ambient air is the only acoustic coupling medium.
An electromagnetic acoustic transducer (EMAT), is a type of non-contact ultrasound that generates an ultrasonic pulse which reflects off the sample and induces an electric current in the receiver. This is interpreted by software and provides clues about the internal structure of the sample such as cracks or faults. [2]
Research is continuing to improve traditional transducers by applying different plastics, elastomers, and other materials. The sensitivity of these devices continues to improve; a newly developed piezoelectric transducer can produce frequencies in the MHz that can easily propagate through even high acoustic impedance materials such as steel and dense ceramics. [1]
Non-contact ultrasound allows some materials to be inspected which otherwise can't be inspected due to fear of contamination from couplants or water. In general non-contact ultrasound would facilitate testing of materials or components that are continuously rolled on a production line, in extremely hot environments, coated, oxidized, or otherwise difficult to physically contact. Methods for potential medical use are also being investigated [3] [4]
Laser ultrasonics is another method of non-contact ultrasound.
Piezoelectricity is the electric charge that accumulates in certain solid materials—such as crystals, certain ceramics, and biological matter such as bone, DNA, and various proteins—in response to applied mechanical stress. The word piezoelectricity means electricity resulting from pressure and latent heat. It is derived from the Greek word πιέζειν; piezein, which means to squeeze or press, and ἤλεκτρον ēlektron, which means amber, an ancient source of electric charge.
Ultrasound is sound waves with frequencies higher than the upper audible limit of human hearing. Ultrasound is not different from "normal" (audible) sound in its physical properties, except that humans cannot hear it. This limit varies from person to person and is approximately 20 kilohertz in healthy young adults. Ultrasound devices operate with frequencies from 20 kHz up to several gigahertz.
Medical ultrasound includes diagnostic imaging techniques, as well as therapeutic applications of ultrasound. In diagnosis, it is used to create an image of internal body structures such as tendons, muscles, joints, blood vessels, and internal organs. Its aim is usually to find a source of disease or to exclude pathology. The practice of examining pregnant women using ultrasound is called obstetric ultrasound, and was an early development of clinical ultrasonography.
A piezoelectric motor or piezo motor is a type of electric motor based on the change in shape of a piezoelectric material when an electric field is applied, as a consequence of the converse piezoelectric effect. An electrical circuit makes acoustic or ultrasonic vibrations in the piezoelectric material, most often lead zirconate titanate and occasionally lithium niobate or other single-crystal materials, which can produce linear or rotary motion depending on their mechanism. Examples of types piezoelectric motors include inchworm motors, stepper and slip-stick motors as well as ultrasonic motors which can further be further categorized into standing wave and travelling wave motors. Piezoelectric motors typically use a cyclic stepping motion, which allows the oscillation of the crystals to produce an arbitrarily large motion, as opposed to most other piezoelectric actuators where the range of motion is limited by the static strain that may be induced in the piezoelectric element.
Laser-ultrasonics uses lasers to generate and detect ultrasonic waves. It is a non-contact technique used to measure materials thickness, detect flaws and carry out materials characterization. The basic components of a laser-ultrasonic system are a generation laser, a detection laser and a detector.
Ultrasonic testing (UT) is a family of non-destructive testing techniques based on the propagation of ultrasonic waves in the object or material tested. In most common UT applications, very short ultrasonic pulse-waves with center frequencies ranging from 0.1-15 MHz, and occasionally up to 50 MHz, are transmitted into materials to detect internal flaws or to characterize materials. A common example is ultrasonic thickness measurement, which tests the thickness of the test object, for example, to monitor pipework corrosion.
A piezoelectric sensor is a device that uses the piezoelectric effect to measure changes in pressure, acceleration, temperature, strain, or force by converting them to an electrical charge. The prefix piezo- is Greek for 'press' or 'squeeze'.
Ultrasound is sound waves with frequencies higher than the upper audible limit of human hearing.
Rail inspection is the practice of examining rail tracks for flaws that could lead to catastrophic failures. According to the United States Federal Railroad Administration Office of Safety Analysis, track defects are the second leading cause of accidents on railways in the United States. The leading cause of railway accidents is attributed to human error. The contribution of poor management decisions to rail accidents caused by infrequent or inadequate rail inspection is significant but not reported by the FRA, only the NTSB. Every year, North American railroads spend millions of dollars to inspect the rails for internal and external flaws. Nondestructive testing (NDT) methods are used as preventive measures against track failures and possible derailment.
Ultrasonic transducers and ultrasonic sensors are devices that generate or sense ultrasound energy. They can be divided into three broad categories: transmitters, receivers and transceivers. Transmitters convert electrical signals into ultrasound, receivers convert ultrasound into electrical signals, and transceivers can both transmit and receive ultrasound.
Electromagnetic acoustic transducer (EMAT) is a transducer for non-contact acoustic wave generation and reception in conducting materials. Its effect is based on electromagnetic mechanisms, which do not need direct coupling with the surface of the material. Due to this couplant-free feature, EMATs are particularly useful in harsh, i.e., hot, cold, clean, or dry environments. EMATs are suitable to generate all kinds of waves in metallic and/or magnetostrictive materials. Depending on the design and orientation of coils and magnets, shear horizontal (SH) bulk wave mode, surface wave, plate waves such as SH and Lamb waves, and all sorts of other bulk and guided-wave modes can be excited. After decades of research and development, EMAT has found its applications in many industries such as primary metal manufacturing and processing, automotive, railroad, pipeline, boiler and pressure vessel industries, in which they are typically used for nondestructive testing (NDT) of metallic structures.
Acoustic microscopy is microscopy that employs very high or ultra high frequency ultrasound. Acoustic microscopes operate non-destructively and penetrate most solid materials to make visible images of internal features, including defects such as cracks, delaminations and voids.
In the field of industrial ultrasonic testing, ultrasonic thickness measurement (UTM) is a method of performing non-destructive measurement (gauging) of the local thickness of a solid element based on the time taken by the ultrasound wave to return to the surface. This type of measurement is typically performed with an ultrasonic thickness gauge.
Guided wave testing (GWT) is a non-destructive evaluation method. The method employs acoustic waves that propagate along an elongated structure while guided by its boundaries. This allows the waves to travel a long distance with little loss in energy. Nowadays, GWT is widely used to inspect and screen many engineering structures, particularly for the inspection of metallic pipelines around the world. In some cases, hundreds of meters can be inspected from a single location. There are also some applications for inspecting rail tracks, rods and metal plate structures.
A capacitive micromachined ultrasonic transducer (CMUT) is a relatively new concept in the field of ultrasonic transducers. Most of the commercial ultrasonic transducers today are based on piezoelectricity. CMUTs are the transducers where the energy transduction is due to change in capacitance. CMUTs are constructed on silicon using micromachining techniques. A cavity is formed in a silicon substrate, and a thin layer suspended on the top of the cavity serves as a membrane on which a metallized layer acts an electrode, together with the silicon substrate which serves as a bottom electrode.
Atomic force acoustic microscopy (AFAM) is a type of scanning probe microscopy (SPM). It is a combination of acoustics and atomic force microscopy. The principal difference between AFAM and other forms of SPM is the addition of a transducer at the bottom of the sample which induces longitudinal out-of-plane vibrations in the specimen. These vibrations are sensed by a cantilever and tip called a probe. The figure shown here is the clear schematic of AFAM principle here B is the magnified version of the tip and sample placed on the transducer and tip having some optical coating generally gold coating to reflect the laser light on to the photodiode.
Acoustic phase conjugation is a set of techniques meant to perform phase conjugation on acoustic waves.
Piezoelectric Micromachined Ultrasonic Transducers (PMUT) are MEMS-based piezoelectric ultrasonic transducers. Unlike bulk piezoelectric transducers which use the thickness-mode motion of a plate of piezoelectric ceramic such as PZT or single-crystal PMN-PT, PMUT are based on the flexural motion of a thin membrane coupled with a thin piezoelectric film, such as PVDF. In comparison with bulk piezoelectric ultrasound transducers, PMUT can offer advantages such as increased bandwidth, flexible geometries, natural acoustic impedance match with water, reduced voltage requirements, mixing of different resonant frequencies and potential for integration with supporting electronic circuits especially for miniaturized high frequency applications.
Ultrasonic antifouling is a technology that uses high frequency sound (ultrasound) to prevent or reduce biofouling on underwater structures, surfaces, and medium. Ultrasound is just high frequency sound. Ultrasound has the same physical properties as human-audible sound. The method has two primary forms: sub-cavitation intensity and cavitation intensity. Sub-cavitation methods create high frequency vibrations, whilst cavitation methods cause more destructive microscopic pressure changes. Both methods are shown to inhibit or prevent biofouling by algae and other single-celled organisms.
Nuclear acoustic resonance is a phenomenon closely related to nuclear magnetic resonance. It involves utilizing ultrasound and ultrasonic acoustic waves of frequencies between 1 MHz and 100 MHz to determine the acoustic radiation resulted from interactions of particles that experience nuclear spins as a result of magnetic and/or electric fields. The principles of nuclear acoustic resonance are often compared with nuclear magnetic resonance, specifically its usage in conjunction with nuclear magnetic resonance systems for spectroscopy and related imaging methodologies. Due to this, it is denoted that nuclear acoustic resonance can be used for the imaging of objects as well. However, for most cases, nuclear acoustic resonance requires the presence of nuclear magnetic resonance to induce electron spins within specimens in order for the absorption of acoustic waves to occur. Research conducted through experimental and theoretical investigations relative to the absorption of acoustic radiation of different materials, ranging from metals to subatomic particles, have deducted that nuclear acoustic resonance has its specific usages in other fields other than imaging. Experimental observations of nuclear acoustic resonance was first obtained in 1963 by Alers and Fleury in solid aluminum.