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A plunger lift is an artificial lift method of deliquifying a natural gas well. A plunger is used to remove contaminants from productive natural gas wells, such as water (in liquid, mist, or ice forms), sand, oil and wax.
The basics of the plunger is to open and close the well shutoff valve at the optimum times, to bring up the plunger and the contaminants and maximize natural gas production. A well without a deliquification technique will stop flowing or slow down and become a non-productive well, long before a properly deliquified well. [1]
The plunger lift has low energy cost, low environmental impact, low capital investment and low maintenance cost. Modern wellhead controllers offer a variety of criteria to control the plunger. The original controllers were just timers, with fixed open and close cycles.
Measuring the various pressures in the system allows intelligent and reactive control. The pressures often measured are casing, tubing, line, and differential (DP). The other items measured are plunger arrival times, flow rates, temperatures and status of various auxiliary equipment: oil tank level, compressor status.
A pump is a device that moves fluids, or sometimes slurries, by mechanical action, typically converted from electrical energy into hydraulic or pneumatic energy.
An oil well is a drillhole boring in Earth that is designed to bring petroleum oil hydrocarbons to the surface. Usually some natural gas is released as associated petroleum gas along with the oil. A well that is designed to produce only gas may be termed a gas well. Wells are created by drilling down into an oil or gas reserve and if necessary equipped with extraction devices such as pumpjacks. Creating the wells can be an expensive process, costing at least hundreds of thousands of dollars, and costing much more when in difficult-to-access locations, e.g., offshore. The process of modern drilling for wells first started in the 19th century but was made more efficient with advances to oil drilling rigs and technology during the 20th century.
A submersible pump (or electric submersible pump is a device which has a hermetically sealed motor close-coupled to the pump body. The whole assembly is submerged in the fluid to be pumped. The main advantage of this type of pump is that it prevents pump cavitation, a problem associated with a high elevation difference between the pump and the fluid surface. Submersible pumps push fluid to the surface, rather than jet pumps, which create a vacuum and rely upon atmospheric pressure. Submersibles use pressurized fluid from the surface to drive a hydraulic motor downhole, rather than an electric motor, and are used in heavy oil applications with heated water as the motive fluid.
A pumpjack is the overground drive for a reciprocating piston pump in an oil well.
A gas lift or bubble pump is a type of pump that can raise fluid between elevations by introducing gas bubbles into a vertical outlet tube; as the bubbles rise within the tube they cause a drop in the hydrostatic pressure behind them, causing the fluid to be pulled up. Gas lifts are commonly used as artificial lifts for water or oil, using compressed air or water vapor.
In petroleum and natural gas extraction, a Christmas tree, or tree, is an assembly of valves, casing spools, and fittings used to regulate the flow of pipes in an oil well, gas well, water injection well, water disposal well, gas injection well, condensate well, and other types of well.
Centrifugal pumps are used to transport fluids by the conversion of rotational kinetic energy to the hydrodynamic energy of the fluid flow. The rotational energy typically comes from an engine or electric motor. They are a sub-class of dynamic axisymmetric work-absorbing turbomachinery. The fluid enters the pump impeller along or near to the rotating axis and is accelerated by the impeller, flowing radially outward into a diffuser or volute chamber (casing), from which it exits.
Casing is a large diameter pipe that is assembled and inserted into a recently drilled section of a borehole. Similar to the bones of a spine protecting the spinal cord, casing is set inside the drilled borehole to protect and support the wellstream. The lower portion is typically held in place with cement. Deeper strings usually are not cemented all the way to the surface, so the weight of the pipe must be partially supported by a casing hanger in the wellhead.
A wellhead is the component at the surface of an oil or gas well that provides the structural and pressure-containing interface for the drilling and production equipment.
A needle valve is a type of valve with a small port and a threaded, needle-shaped plunger. It allows precise regulation of flow, although it is generally only capable of relatively low flow rates.
A blowout preventer (BOP) is a specialized valve or similar mechanical device, used to seal, control and monitor oil and gas wells to prevent blowouts, the uncontrolled release of crude oil or natural gas from a well. They are usually installed in stacks of other valves.
A drill stem test (DST) is a procedure for isolating and testing the pressure, permeability and productive capacity of a geological formation during the drilling of a well. The test is an important measurement of pressure behaviour at the drill stem and is a valuable way of obtaining information on the formation fluid and establishing whether a well has found a commercial hydrocarbon reservoir.
Artificial lift is the use of artificial means to increase the flow of liquids, such as crude oil or water, from a production well. Generally this is achieved by the use of a mechanical device inside the well or by decreasing the weight of the hydrostatic column by injecting gas into the liquid some distance down the well. A newer method called Continuous Belt Transportation (CBT) uses an oil absorbing belt to extract from marginal and idle wells. Artificial lift is needed in wells when there is insufficient pressure in the reservoir to lift the produced fluids to the surface, but often used in naturally flowing wells to increase the flow rate above what would flow naturally. The produced fluid can be oil, water or a mix of oil and water, typically mixed with some amount of gas.
Gas well deliquification, also referred to as "gas well dewatering", is the general term for technologies used to remove water or condensates build-up from producing gas wells.
Slickline refers to a single strand wire which is used to run a variety of tools down into the wellbore for several purposes. It is used during well drilling operations in the oil and gas industry. In general, it can also describe a niche of the industry that involves using a slickline truck or doing a slickline job. Slickline looks like a long, smooth, unbraided wire, often shiny, silver/chrome in appearance. It comes in varying lengths, according to the depth of wells in the area it is used up to 35,000 feet in length. It is used to lower and raise downhole tools used in oil and gas well maintenance to the appropriate depth of the drilled well.
Well completion is the process of making a well ready for production after drilling operations. This principally involves preparing the bottom of the hole to the required specifications, running in the production tubing and its associated down hole tools as well as perforating and stimulating as required. Sometimes, the process of running in and cementing the casing is also included. After a well has been drilled, should the drilling fluids be removed, the well would eventually close in upon itself. Casing ensures that this will not happen while also protecting the wellstream from outside incumbents, like water or sand.
Instrumentation is used to monitor and control the process plant in the oil, gas and petrochemical industries. Instrumentation ensures that the plant operates within defined parameters to produce materials of consistent quality and within the required specifications. It also ensures that the plant is operated safely and acts to correct out of tolerance operation and to automatically shut down the plant to prevent hazardous conditions from occurring. Instrumentation comprises sensor elements, signal transmitters, controllers, indicators and alarms, actuated valves, logic circuits and operator interfaces.
Petroleum production engineering is a subset of petroleum engineering.
Dover Artificial Lift is an oilfield services company headquartered in The Woodlands, Texas. The company provides products and services for artificial lift during production of petroleum and natural gas. Dover Artificial Lift was a member of Dover Corporation until 2018, when it was spun off as part of Apergy Energy.