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Powder coating on glass is a specialized procedure related to traditional powder coating, which is the technique of applying electrostatically charged, dry powdered particles of pigment and resin to a solid item's surface. It requires its own unique process, however, because glass is a poor electrical conductor in comparison to metal, the traditional powder coating substrate. [1]
Powder coating on glass is used in industries such as cosmetics, fragrances, wine and spirits, where the contents inside of the glass containers require protection from ultraviolet (UV) rays, particularly UVA electromagnetic radiation, which is capable of penetrating glass [2] . When applied with a dual-coat method, powder coating techniques on glass provide an opaque shield against the light's effects.
Powder coating on glass requires specialized equipment. The biggest challenge is getting the powder to adhere to the glass surface since there is no natural electrostatic attraction like there is with different metals.
A clean glass subsurface that will not interfere with the process is essential before beginning the powder coating procedure. [3] Washing to remove oil, dirt and grease can be accomplished with solvents, wipes or a traditional wash system. Proper temperature control is critical from the very beginning, including during the preparation stage. Certain temperature ranges are recommended, but they are proprietary at the moment to companies who have pioneered the technique.
After cleaning, an opaque base coat of powder is applied to the glass substrate as the initial, most important layer of UV protection. Once the powder attracts, the product is heated to activate the process of gelling, which secures the adhesive bond. It is crucial to control the amount of powder that goes on to the surface. With too little, the coating becomes transparent and the protection is diminished. Too much can create a dripping effect or disperse uneven amounts, leading to one side of the glass container being heavier than the other. In the case of powder coating nail polish and other cosmetics bottles, experienced powder coaters typically use a highly chemical-resistant form of powder, which makes it impervious to the aggressive chemicals inherent with polish and primer.
As more heat is applied, the powder coater adds the top coat, which flows together with the base coat. Oven curing follows, and the two coats become one, locking themselves together and encapsulating the bottle or container as a singular protective casing. Not only should this process effectively block out UV rays, but the molecular structure of the powder should provide added chip resistance and scratch resistance to the bottle.
Generally speaking, the transfer of powdered paint to a glass substrate can be broken into four specific phases. Assuming the object is properly cleaned, this includes: 1) Attraction – achieving the electrostatic charge; 2) Gelling – transforming the powder from dry to wet; 3) Flowing – melding or cross-linking the coat applications together for a strong, hardened protective casing; and 4) Curing – heat drying the powder coated product to arrive at its finished form.
It is possible to powder coat a wide variety of glass forms and dimensions, including cylindrical, oval and square shapes, to name just a few. Care must be given toward achieving even coverage,[ tone ] which is accomplished through proper heat control and powder application.
Glass will accept an almost limitless number of powder coated colors. [4] Different textures and even metallics can also be applied. Professionals in this field have been able to achieve satisfactory silk screen printing and pad printing on the powder coated glass substrate, including in the case of difficult cylindrical shapes. Glass items compatible with powder coating include bottles and containers, decorative pieces, dinnerware, picture frames and more.
Powder coating is considered to be an environmentally-friendly application. Unlike solvent-based wet paint systems, the process uses no volatile organic compounds (VOCs). In addition, there is no release of chemicals into the air through evaporation, and over-sprayed powder is recoverable and easily and safely disposable. [5]
Acrylic paint is a fast-drying paint made of pigment suspended in acrylic polymer emulsion and plasticizers, silicone oils, defoamers, stabilizers, or metal soaps. Most acrylic paints are water-based, but become water-resistant when dry. Depending on how much the paint is diluted with water, or modified with acrylic gels, mediums, or pastes, the finished acrylic painting can resemble a watercolor, a gouache, or an oil painting, or it may have its own unique characteristics not attainable with other media.
Paint is a material or mixture that, when applied to a solid material and allowed to dry, adds a film-like layer. As art, this is used to create an image or images known as a painting. Paint can be made in many colors and types. Most paints are either oil-based or water-based, and each has distinct characteristics.
Varnish is a clear transparent hard protective coating or film. It is not to be confused with wood stain. It usually has a yellowish shade due to the manufacturing process and materials used, but it may also be pigmented as desired. It is sold commercially in various shades.
Vitreous enamel, also called porcelain enamel, is a material made by fusing powdered glass to a substrate by firing, usually between 750 and 850 °C. The powder melts, flows, and then hardens to a smooth, durable vitreous coating. The word vitreous comes from the Latin vitreus, meaning "glassy".
Gilding is a decorative technique for applying a very thin coating of gold over solid surfaces such as metal, wood, porcelain, or stone. A gilded object is also described as "gilt". Where metal is gilded, the metal below was traditionally silver in the West, to make silver-gilt objects, but gilt-bronze is commonly used in China, and also called ormolu if it is Western. Methods of gilding include hand application and gluing, typically of gold leaf, chemical gilding, and electroplating, the last also called gold plating. Parcel-gilt objects are only gilded over part of their surfaces. This may mean that all of the inside, and none of the outside, of a chalice or similar vessel is gilded, or that patterns or images are made up by using a combination of gilt and ungilted areas.
Spray painting is a painting technique in which a device sprays coating material through the air onto a surface. The most common types employ compressed gas—usually air—to atomize and direct the paint particles.
Electrophoretic deposition (EPD), is a term for a broad range of industrial processes which includes electrocoating, cathodic electrodeposition, anodic electrodeposition, and electrophoretic coating, or electrophoretic painting. A characteristic feature of this process is that colloidal particles suspended in a liquid medium migrate under the influence of an electric field (electrophoresis) and are deposited onto an electrode. All colloidal particles that can be used to form stable suspensions and that can carry a charge can be used in electrophoretic deposition. This includes materials such as polymers, pigments, dyes, ceramics and metals.
A primer or undercoat is a preparatory coating put on materials before painting. Priming ensures better adhesion of paint to the surface, increases paint durability, and provides additional protection for the material being painted.
Powder coating is a type of coating that is applied as a free-flowing, dry powder. Unlike conventional liquid paint, which is delivered via an evaporating solvent, powder coating is typically applied electrostatically and then cured under heat or with ultraviolet light. The powder may be a thermoplastic or a thermosetting polymer. It is usually used to create a thick, tough finish that is more durable than conventional paint. Powder coating is mainly used for coating of metal objects, particularly those subject to rough use. Advancements in powder coating technology like UV-curable powder coatings allow for other materials such as plastics, composites, carbon fiber, and medium-density fibreboard (MDF) to be powder coated, as little heat or oven dwell time is required to process them.
Silicate mineral paints or mineral colors are paint coats with mineral binding agents. Two relevant mineral binders play a role in the field of colors: Lime and silicate.
Fusion bonded epoxy coating, also known as fusion-bond epoxy powder coating and commonly referred to as FBE coating, is an epoxy-based powder coating that is widely used to protect steel pipe used in pipeline construction from corrosion. It is also commonly used to protect reinforcing bars and on a wide variety of piping connections, valves etc. FBE coatings are thermoset polymer coatings. They come under the category of protective coatings in paints and coating nomenclature. The name fusion-bond epoxy is due to resigning cross-link and the application method, which is different from a conventional paint. In 2020 the market size was quoted at 12 billion dollars.
Dip coating is an industrial coating process which is used, for example, to manufacture bulk products such as coated fabrics and condoms and specialised coatings for example in the biomedical field. Dip coating is also commonly used in academic research, where many chemical and nano material engineering research projects use the dip coating technique to create thin-film coatings.
Thermal spraying techniques are coating processes in which melted materials are sprayed onto a surface. The "feedstock" is heated by electrical or chemical means.
A release agent is a chemical used to prevent other materials from bonding to surfaces. Release agents aid in processes involving mold release, die-cast release, plastic release, adhesive release, and tire and web release. Release agents are one of many additives used in the production of plastics.
Substrate is a term used in materials science and engineering to describe the base material on which processing is conducted. Surfaces have different uses, including producing new film or layers of material and being a base to which another substance is bonded.
Automotive paint is paint used on automobiles for both protective and decorative purposes. Water-based acrylic polyurethane enamel paint is currently the most widely used paint for reasons including reducing paint's environmental impact.
Electrostatic spray-assisted vapour deposition (ESAVD) is a technique to deposit both thin and thick layers of a coating onto various substrates. In simple terms chemical precursors are sprayed across an electrostatic field towards a heated substrate, the chemicals undergo a controlled chemical reaction and are deposited on the substrate as the required coating. Electrostatic spraying techniques were developed in the 1950s for the spraying of ionised particles on to charged or heated substrates.
Electrostatic coating is a manufacturing process that employs charged particles to more efficiently paint a workpiece. Paint, in the form of either powdered particles or atomized liquid, is initially projected towards a conductive workpiece using normal spraying methods, and is then accelerated toward the work piece by a powerful electrostatic charge.
An anti-graffiti coating is a coating that prevents graffiti paint from bonding to surfaces.
Industrial porcelain enamel is the use of porcelain enamel for industrial, rather than artistic, applications. Porcelain enamel, a thin layer of ceramic or glass applied to a substrate of metal, is used to protect surfaces from chemical attack and physical damage, modify the structural characteristics of the substrate, and improve the appearance of the product.