Precision engineering

Last updated
NIST Precision engineering research. Measurement of API Rotary Master Gauge on CMM. NIST Precision engineering research.jpg
NIST Precision engineering research. Measurement of API Rotary Master Gauge on CMM.

Precision engineering is a subdiscipline of electrical engineering, software engineering, electronics engineering, mechanical engineering, and optical engineering concerned with designing machines, fixtures, and other structures that have exceptionally low tolerances, are repeatable, and are stable over time. These approaches have applications in machine tools, MEMS, NEMS, optoelectronics design, and many other fields.

Contents

Precision engineering is a branch of engineering that focus on the design, development and manufacture of product with high levels of accuracy and repeatability.

It involves the use of advanced technologies and techniques to achieve tight tolerance and dimensional control in the manufacturing process.

Overview

Professors Hiromu Nakazawa and Pat McKeown provide the following list of goals for precision engineering:

  1. Create a highly precise movement.
  2. Reduce the dispersion of the product's or part's function.
  3. Eliminate fitting and promote assembly, especially automatic assembly.
  4. Reduce the initial cost.
  5. Reduce the running cost.
  6. Extend the life span.
  7. Enable the design safety factor to be lowered.
  8. Improve interchangeability of components so that corresponding parts made by other factories or firms can be used in their place.
  9. Improve quality control through higher machine accuracy capabilities and hence reduce scrap, rework, and conventional inspection.
  10. Achieve a greater wear/fatigue life of components.
  11. Make functions independent of one another.
  12. Achieve greater miniaturization and packing densities.
  13. Achieve further advances in technology and the underlying sciences. [2]

Technical Societies

See also

Related Research Articles

<span class="mw-page-title-main">Mechanical engineering</span> Engineering discipline

Mechanical engineering is the study of physical machines that may involve force and movement. It is an engineering branch that combines engineering physics and mathematics principles with materials science, to design, analyze, manufacture, and maintain mechanical systems. It is one of the oldest and broadest of the engineering branches.

<span class="mw-page-title-main">Industrial robot</span> Robot used in manufacturing

An industrial robot is a robot system used for manufacturing. Industrial robots are automated, programmable and capable of movement on three or more axes.

<span class="mw-page-title-main">Forging</span> Metalworking process

Forging is a manufacturing process involving the shaping of metal using localized compressive forces. The blows are delivered with a hammer or a die. Forging is often classified according to the temperature at which it is performed: cold forging, warm forging, or hot forging. For the latter two, the metal is heated, usually in a forge. Forged parts can range in weight from less than a kilogram to hundreds of metric tons. Forging has been done by smiths for millennia; the traditional products were kitchenware, hardware, hand tools, edged weapons, cymbals, and jewellery.

<span class="mw-page-title-main">Molecular assembler</span> Proposed nanotechnological device

A molecular assembler, as defined by K. Eric Drexler, is a "proposed device able to guide chemical reactions by positioning reactive molecules with atomic precision". A molecular assembler is a kind of molecular machine. Some biological molecules such as ribosomes fit this definition. This is because they receive instructions from messenger RNA and then assemble specific sequences of amino acids to construct protein molecules. However, the term "molecular assembler" usually refers to theoretical human-made devices.

<span class="mw-page-title-main">Engineering tolerance</span> Permissible limit or limits of variation in engineering

Engineering tolerance is the permissible limit or limits of variation in:

  1. a physical dimension;
  2. a measured value or physical property of a material, manufactured object, system, or service;
  3. other measured values ;
  4. in engineering and safety, a physical distance or space (tolerance), as in a truck (lorry), train or boat under a bridge as well as a train in a tunnel ;
  5. in mechanical engineering, the space between a bolt and a nut or a hole, etc.
<span class="mw-page-title-main">Product lifecycle</span> Duration of processing of products from inception, to engineering, design & manufacture

In industry, product lifecycle management (PLM) is the process of managing the entire lifecycle of a product from its inception through the engineering, design and manufacture, as well as the service and disposal of manufactured products. PLM integrates people, data, processes, and business systems and provides a product information backbone for companies and their extended enterprises.

<span class="mw-page-title-main">Interchangeable parts</span> Components that are identical for practical purposes

Interchangeable parts are parts that are identical for practical purposes. They are made to specifications that ensure that they are so nearly identical that they will fit into any assembly of the same type. One such part can freely replace another, without any custom fitting, such as filing. This interchangeability allows easy assembly of new devices, and easier repair of existing devices, while minimizing both the time and skill required of the person doing the assembly or repair.

<span class="mw-page-title-main">Computer-aided production engineering</span>

Computer-aided production engineering (CAPE) is a relatively new and significant branch of engineering. Global manufacturing has changed the environment in which goods are produced. Meanwhile, the rapid development of electronics and communication technologies has required design and manufacturing to keep pace.

<span class="mw-page-title-main">Coordinate-measuring machine</span> Device for measuring the geometry of objects

A coordinate-measuring machine (CMM) is a device that measures the geometry of physical objects by sensing discrete points on the surface of the object with a probe. Various types of probes are used in CMMs, the most common being mechanical and laser sensors, though optical and white light sensors do exist. Depending on the machine, the probe position may be manually controlled by an operator, or it may be computer controlled. CMMs typically specify a probe's position in terms of its displacement from a reference position in a three-dimensional Cartesian coordinate system. In addition to moving the probe along the X, Y, and Z axes, many machines also allow the probe angle to be controlled to allow measurement of surfaces that would otherwise be unreachable.

This is an alphabetical list of articles pertaining specifically to mechanical engineering. For a broad overview of engineering, please see List of engineering topics. For biographies please see List of engineers.

<span class="mw-page-title-main">Design for manufacturability</span> Designing products to facilitate manufacturing

Design for manufacturability is the general engineering practice of designing products in such a way that they are easy to manufacture. The concept exists in almost all engineering disciplines, but the implementation differs widely depending on the manufacturing technology. DFM describes the process of designing or engineering a product in order to facilitate the manufacturing process in order to reduce its manufacturing costs. DFM will allow potential problems to be fixed in the design phase which is the least expensive place to address them. Other factors may affect the manufacturability such as the type of raw material, the form of the raw material, dimensional tolerances, and secondary processing such as finishing.

A thousandth of an inch is a derived unit of length in a system of units using inches. Equal to 11000 of an inch, a thousandth is commonly called a thou or, particularly in North America, a mil.

<span class="mw-page-title-main">Nanometrology</span> Metrology of nanomaterials

Nanometrology is a subfield of metrology, concerned with the science of measurement at the nanoscale level. Nanometrology has a crucial role in order to produce nanomaterials and devices with a high degree of accuracy and reliability in nanomanufacturing.

<span class="mw-page-title-main">Manufacturing engineering</span> Branch of engineering

Manufacturing engineering or production engineering is a branch of professional engineering that shares many common concepts and ideas with other fields of engineering such as mechanical, chemical, electrical, and industrial engineering. Manufacturing engineering requires the ability to plan the practices of manufacturing; to research and to develop tools, processes, machines, and equipment; and to integrate the facilities and systems for producing quality products with the optimum expenditure of capital.

<span class="mw-page-title-main">STEP-NC</span> Machine tool control language

STEP-NC is a machine tool control language that extends the ISO 10303 STEP standards with the machining model in ISO 14649, adding geometric dimension and tolerance data for inspection, and the STEP PDM model for integration into the wider enterprise. The combined result has been standardized as ISO 10303-238.

<span class="mw-page-title-main">Thick-film technology</span>

Thick-film technology is used to produce electronic devices/modules such as surface mount devices modules, hybrid integrated circuits, heating elements, integrated passive devices and sensors. Main manufacturing technique is screen printing (stenciling), which in addition to use in manufacturing electronic devices can also be used for various graphic reproduction targets. It became one of the key manufacturing/miniaturisation techniques of electronic devices/modules during 1950s. Typical film thickness – manufactured with thick film manufacturing processes for electronic devices – is 0.0001 to 0.1 mm.

<span class="mw-page-title-main">Precision glass moulding</span> Production of optical glass without grinding and polishing

Precision glass moulding is a replicative process that allows the production of high precision optical components from glass without grinding and polishing. The process is also known as ultra-precision glass pressing. It is used to manufacture precision glass lenses for consumer products such as digital cameras, and high-end products like medical systems. The main advantage over mechanical lens production is that complex lens geometries such as aspheres can be produced cost-efficiently.

Industrial and production engineering (IPE) is an interdisciplinary engineering discipline that includes manufacturing technology, engineering sciences, management science, and optimization of complex processes, systems, or organizations. It is concerned with the understanding and application of engineering procedures in manufacturing processes and production methods. Industrial engineering dates back all the way to the industrial revolution, initiated in 1700s by Sir Adam Smith, Henry Ford, Eli Whitney, Frank Gilbreth and Lilian Gilbreth, Henry Gantt, F.W. Taylor, etc. After the 1970s, industrial and production engineering developed worldwide and started to widely use automation and robotics. Industrial and production engineering includes three areas: Mechanical engineering, industrial engineering, and management science.

Most of the terms listed in Wikipedia glossaries are already defined and explained within Wikipedia itself. However, glossaries like this one are useful for looking up, comparing and reviewing large numbers of terms together. You can help enhance this page by adding new terms or writing definitions for existing ones.

Design for inspection (DFI) is an engineering principle that proposes that inspection methods and measurement instruments used to certify manufacturing conformity, should be considered early in the design of products. Production processes should be designed in such a way that features of the product are easy to inspect with readily available measurement instruments, and so that measurement uncertainty is considered in the tolerance that are applied. The concept can be applied in almost all engineering disciplines. DFI describes the process of designing or engineering a product in order to facilitate the measurement in order to reduce the overall costs of manufacturing and delivering products that satisfy customers.

References

PD-icon.svg This article incorporates public domain material from the National Institute of Standards and Technology

  1. NIST Manufacturing Engineering (2008).NIST Programs of the Manufacturing Engineering Laboratory. March 2008.
  2. Venkatesh, V. C. and Izman, Sudin, Precision Engineering, Tata McGraw-Hill Publishing Company Limited, 2007, page 6.