Preload is an engineering term with several meanings. In the general sense, it refers to the internal application of stress to certain mechanical systems.
The most common usage is to describe the load applied to a fastener as a result of its being installed, i.e., before any external loads are applied (e.g., tightening the nut on a bolt). Preload in such cases is important for several reasons.
First, a tightened bolt experiences only a small fraction of any external load that will be applied later, so that a fully tightened bolt can (depending on the exact application) sustain a much greater load than a loosely tightened bolt.
Second, a nut that is correctly tightened will resist becoming loose under the influence of vibration, temperature cycling, etc.
Internal stress to a bearing through application of negative clearance is known as bearing preloading. Advantages of preloading include the following: maintain axial and radial position for accurate displacements of angular movements; increase bearing rigidity; prevent sliding or gyroscope-like movements, especially with high acceleration or rotation rates; maintain relative position of bearing elements. Preloading methods include position preload and constant pressure preload. [1]
It is also used in testing a specimen, for a process where the crosshead moves to load the specimen to a specified value before a test starts. Data is not captured during the preload segment.
When tensile specimens are initially placed into testing grips, they can be subjected to small compressive forces. These forces can cause specimens to bend imperceptibly, causing inaccurate and inconsistent results. Establishing a small preload as a part of the test method eliminates those compressive forces on specimens and improves the repeatability of results.
Preload becomes very important for large mechanical and high performance system such as large Telescopes. [2] In the general sense, it refers to the internal application of stress to certain mechanical systems. By tensioning, preloading increases the natural frequency of a structure, avoiding resonance due to external disturbances. It also prevents buckling if stresses change depending on position in certain systems. In the particular case for bearings and fasteners, preload reduces or cancels backlash or dead zones. In addition, preload aids to limit applied loads to a system.
A ball bearing is a type of rolling-element bearing that uses balls to maintain the separation between the bearing races.
A gasket is a mechanical seal which fills the space between two or more mating surfaces, generally to prevent leakage from or into the joined objects while under compression. It is a deformable material that is used to create a static seal and maintain that seal under various operating conditions in a mechanical assembly.
Stress–strain analysis is an engineering discipline that uses many methods to determine the stresses and strains in materials and structures subjected to forces. In continuum mechanics, stress is a physical quantity that expresses the internal forces that neighboring particles of a continuous material exert on each other, while strain is the measure of the deformation of the material.
The headset is the set of components on a bicycle that provides a rotatable interface between the bicycle fork and the head tube of a bicycle frame. The tube through which the steerer of the fork passes is called the head tube. A typical headset consists of two cups that are pressed into the top and bottom of the headtube. Inside the two cups are bearings which provide a low friction contact between the bearing cup and the steerer.
A bolted joint is one of the most common elements in construction and machine design. It consists of a male threaded fastener that captures and joins other parts, secured with a matching female screw thread. There are two main types of bolted joint designs: tension joints and shear joints.
A screw thread, often shortened to thread, is a helical structure used to convert between rotational and linear movement or force. A screw thread is a ridge wrapped around a cylinder or cone in the form of a helix, with the former being called a straight thread and the latter called a tapered thread. A screw thread is the essential feature of the screw as a simple machine and also as a threaded fastener.
A hydraulic cylinder is a mechanical actuator that is used to give a unidirectional force through a unidirectional stroke. It has many applications, notably in construction equipment, manufacturing machinery, elevators, and civil engineering. A hydraulic cylinder is a hydraulic actuator that provides linear motion when hydraulic energy is converted into mechanical movement. It can be likened to a muscle in that, when the hydraulic system of a machine is activated, the cylinder is responsible for providing the motion.
A ball screw is a mechanical linear actuator that translates rotational motion to linear motion with little friction. A threaded shaft provides a helical raceway for ball bearings which act as a precision screw. As well as being able to apply or withstand high thrust loads, they can do so with minimum internal friction. They are made to close tolerances and are therefore suitable for use in situations in which high precision is necessary. The ball assembly acts as the nut while the threaded shaft is the screw.
A screw is a mechanism that converts rotational motion to linear motion, and a torque to a linear force. It is one of the six classical simple machines. The most common form consists of a cylindrical shaft with helical grooves or ridges called threads around the outside. The screw passes through a hole in another object or medium, with threads on the inside of the hole that mesh with the screw's threads. When the shaft of the screw is rotated relative to the stationary threads, the screw moves along its axis relative to the medium surrounding it; for example rotating a wood screw forces it into wood. In screw mechanisms, either the screw shaft can rotate through a threaded hole in a stationary object, or a threaded collar such as a nut can rotate around a stationary screw shaft. Geometrically, a screw can be viewed as a narrow inclined plane wrapped around a cylinder.
Anchor bolts are used to connect structural and non-structural elements to concrete. The connection can be made by a variety of different components: anchor bolts, steel plates, or stiffeners. Anchor bolts transfer different types of load: tension forces and shear forces.
Preload may refer to:
A nyloc nut, also referred to as a nylon-insert lock nut, polymer-insert lock nut, or elastic stop nut, is a kind of locknut with a nylon collar that increases friction on the screw thread.
The shaft collar is a simple, yet important, machine component found in many power transmission applications, most notably motors and gearboxes. The collars are used as mechanical stops, locating components, and bearing faces. The simple design lends itself to easy installation.
A jam nut is a low profile type of nut, typically half as tall as a standard nut. It is commonly used as a type of locknut, where it is "jammed" up against a standard nut to lock the two in place. It is also used in situations where a standard nut would not fit.
Multi-jackbolt tensioners (MJT) are an alternative to traditional bolted joints. Rather than needing to tighten one large bolt, MJTs use several smaller jackbolts to significantly reduce the torque required to attain a certain preload. MJTs range in thread sizes from 3⁄4 in (19 mm) to 32 in (810 mm) and can achieve 20 million pounds-force or more. MJTs only require hand-held tools, such as torque wrenches or air/electric impacts, for loading and unloading bolted joints.
A nut is a type of fastener with a threaded hole. Nuts are almost always used in conjunction with a mating bolt to fasten multiple parts together. The two partners are kept together by a combination of their threads' friction, a slight stretching of the bolt, and compression of the parts to be held together.
A bearing surface in mechanical engineering is the area of contact between two objects. It usually is used in reference to bolted joints and bearings, but can be applied to a wide variety of engineering applications. The choice of bearing surface depends on the application, load, speed, and operating conditions, and the design must be able to withstand high loads, resist wear and corrosion, and operate at high speeds.
A bolt is a form of threaded fastener with an external male thread requiring a matching pre-formed female thread such as a nut. Bolts are very closely related to screws.
A mechanical joint is a section of a machine which is used to connect one or more mechanical part to another. Mechanical joints may be temporary or permanent; most types are designed to be disassembled. Most mechanical joints are designed to allow relative movement of these mechanical parts of the machine in one degree of freedom, and restrict movement in one or more others.
Air bearings are bearings that use a thin film of pressurized gas to provide a low friction load-bearing interface between surfaces. The two surfaces do not touch, thus avoiding the traditional bearing-related problems of friction, wear, particulates, and lubricant handling, and offer distinct advantages in precision positioning, such as lacking backlash and static friction, as well as in high-speed applications. Space craft simulators now most often use air bearings and 3-D printers are now used to make air-bearing-based attitude simulators for CubeSat satellites.