Pump inducer

Last updated
An inducer designed for testing in water tunnels Test inducer.png
An inducer designed for testing in water tunnels

An inducer is the axial inlet portion of a centrifugal pump rotor, the function of which is to raise the inlet head by an amount sufficient to prevent significant cavitation in the following pump stage. [1] It is used in applications in which the inlet pressure of a pump is close to the vapor pressure of the pumped liquid. Inducers are frequently included in design of turbopumps for liquid propellant rocket engines, although they are used in other applications which require high suction performance. [2] It does not increase NPSHa but decreases NPSHr for Pump[ citation needed ].

An inducer operating in an experimental water tunnel. The tip vortex cavitation phenomenon can be clearly identified. Inducer tip vortex cavitation.png
An inducer operating in an experimental water tunnel. The tip vortex cavitation phenomenon can be clearly identified.

Use in rocketry

In order to achieve high delta-v, the structural mass of a launch vehicle should be as low as possible. Liquid fuel tanks can be constructed lighter if the pressure within those tanks is kept low. Typically, for pump-fed rocket engines, the propellant tank pressures (and masses) are 1/10 to 1/40 of those in a pressure-fed rocket. [3] The structural weight constraint also makes the rotating speed of the turbopump rotor as high as possible. For example, the rotating speed of the oxygen turbopump of the Japanese LE-7 rocket engine is 18300rpm. [3] These two factors above combine to make the pump impeller very susceptible to cavitation. If cavitation occurs in the impeller, the performance of the pump will be severely degraded and the pump itself may be damaged.

Related Research Articles

Cavitation Low-pressure voids formed in liquids

Cavitation is a phenomenon in which the static pressure of a liquid reduces to below the liquid's vapour pressure, leading to the formation of small vapor-filled cavities in the liquid. When subjected to higher pressure, these cavities, called "bubbles" or "voids", collapse and can generate shock waves that may damage machinery. These shock waves are strong when they are very close to the imploded bubble, but rapidly weaken as they propagate away from the implosion.

Turbine Rotary mechanical device that extracts energy from a fluid flow

A turbine is a rotary mechanical device that extracts energy from a fluid flow and converts it into useful work. The work produced by a turbine can be used for generating electrical power when combined with a generator. A turbine is a turbomachine with at least one moving part called a rotor assembly, which is a shaft or drum with blades attached. Moving fluid acts on the blades so that they move and impart rotational energy to the rotor. Early turbine examples are windmills and waterwheels.

Turbopump Pump driven by a gas turbine

A turbopump is a propellant pump with two main components: a rotodynamic pump and a driving gas turbine, usually both mounted on the same shaft, or sometimes geared together. The purpose of a turbopump is to produce a high-pressure fluid for feeding a combustion chamber or other use.

Rocket engine Non-air breathing jet engine used to propel a missile or vehicle

A rocket engine uses stored rocket propellants as the reaction mass for forming a high-speed propulsive jet of fluid, usually high-temperature gas. Rocket engines are reaction engines, producing thrust by ejecting mass rearward, in accordance with Newton's third law. Most rocket engines use the combustion of reactive chemicals to supply the necessary energy, but non-combusting forms such as cold gas thrusters and nuclear thermal rockets also exist. Vehicles propelled by rocket engines are commonly called rockets. Rocket vehicles carry their own oxidiser, unlike most combustion engines, so rocket engines can be used in a vacuum to propel spacecraft and ballistic missiles.

Liquid-propellant rocket Rocket engine that uses liquid fuels and oxidizers

A liquid-propellant rocket or liquid rocket utilizes a rocket engine that uses liquid propellants. Liquids are desirable because they have a reasonably high density and high specific impulse (Isp). This allows the volume of the propellant tanks to be relatively low. It is also possible to use lightweight centrifugal turbopumps to pump the rocket propellant from the tanks into the combustion chamber, which means that the propellants can be kept under low pressure. This permits the use of low-mass propellant tanks that do not need to resist the high pressures needed to store significant amounts of gasses, resulting in a low mass ratio for the rocket.

Pogo oscillation is a self-excited vibration in liquid-propellant rocket engines caused by combustion instability. The unstable combustion results in variations of engine thrust, causing variations of acceleration on the vehicle's flexible structure, which in turn cause variations in propellant pressure and flow rate, closing the self-excitation cycle. The name is a metaphor comparing the longitudinal vibration to the bouncing of a pogo stick. Pogo oscillation places stress on the frame of the vehicle, which in severe cases can be dangerous.

RS-25 Space Shuttle and SLS main engine

The Aerojet Rocketdyne RS-25, also known as the Space Shuttle Main Engine (SSME), is a liquid-fuel cryogenic rocket engine that was used on NASA's Space Shuttle. NASA plans to use the RS-25 on the Space Shuttle successor, the Space Launch System (SLS).

Rocketdyne J-2 Rocket engine

The J-2 is a liquid-fuel cryogenic rocket engine used on NASA's Saturn IB and Saturn V launch vehicles. Built in the U.S. by Rocketdyne, the J-2 burned cryogenic liquid hydrogen (LH2) and liquid oxygen (LOX) propellants, with each engine producing 1,033.1 kN (232,250 lbf) of thrust in vacuum. The engine's preliminary design dates back to recommendations of the 1959 Silverstein Committee. Rocketdyne won approval to develop the J-2 in June 1960 and the first flight, AS-201, occurred on 26 February 1966. The J-2 underwent several minor upgrades over its operational history to improve the engine's performance, with two major upgrade programs, the de Laval nozzle-type J-2S and aerospike-type J-2T, which were cancelled after the conclusion of the Apollo program.

Rocketdyne H-1 American kerolox rocket engine

The Rocketdyne H-1 is a 205,000 lbf (910 kN) thrust liquid-propellant rocket engine burning LOX and RP-1. The H-1 was developed for use in the S-I and S-IB first stages of the Saturn I and Saturn IB rockets, respectively, where it was used in clusters of eight engines. After the Apollo program, surplus H-1 engines were rebranded and reworked as the Rocketdyne RS-27 engine with first usage on the Delta 2000 series in 1974. The RS-27 variant is also used on the Delta II and Delta III.

Pressure-fed engine Rocket engine operation method

The pressure-fed engine is a class of rocket engine designs. A separate gas supply, usually helium, pressurizes the propellant tanks to force fuel and oxidizer to the combustion chamber. To maintain adequate flow, the tank pressures must exceed the combustion chamber pressure.

Impeller Rotor used to increase (or decrease in case of turbines) the pressure and flow of a fluid or gas

An impeller or impellor is a rotor used to increase the pressure and flow of a fluid. It is the opposite of a turbine, which extracts energy from, and reduces the pressure of, a flowing fluid.

Centrifugal pump Pump used to transport fluids by conversion of rotational kinetic energy

Centrifugal pumps are used to transport fluids by the conversion of rotational kinetic energy to the hydrodynamic energy of the fluid flow. The rotational energy typically comes from an engine or electric motor. They are a sub-class of dynamic axisymmetric work-absorbing turbomachinery. The fluid enters the pump impeller along or near to the rotating axis and is accelerated by the impeller, flowing radially outward into a diffuser or volute chamber (casing), from which it exits.

Aerojet M-1 Largest rocket engine to be designed

The Aerojet M-1 was the largest and most powerful liquid-hydrogen-fueled liquid-fuel rocket engine to be designed and component-tested. The M-1 offered a baseline thrust of 6.67 MN and an immediate growth target of 8 MN. If built, the M-1 would have been larger and more efficient than the famed F-1 that powered the first stage of the Saturn V rocket to the Moon.

A Pistonless pump is a type of pump designed to move fluids without any moving parts other than three chamber valves.

The YF-77 is China's first cryogenic rocket engine developed for booster applications. It burns liquid hydrogen fuel and liquid oxygen oxidizer using a gas generator cycle. A pair of these engines powers the LM-5 core stage. Each engine can independently gimbal in two planes. Although the YF-77 is ignited prior to liftoff, the LM-5's four strap-on boosters provide most of the initial thrust in an arrangement similar to the European Vulcain on the Ariane 5 or the Japanese LE-7 on the H-II.

LE-7 Japanese hydrolox staged combustion rocket engine

The LE-7 and its succeeding upgrade model the LE-7A are staged combustion cycle LH2/LOX liquid rocket engines produced in Japan for the H-II series of launch vehicles. Design and production work was all done domestically in Japan, the first major (main/first-stage) liquid rocket engine with that claim, in a collaborative effort from the National Space Development Agency (NASDA), Aerospace Engineering Laboratory (NAL), Mitsubishi Heavy Industries, and Ishikawajima-Harima. NASDA and NAL have since been integrated into JAXA. However, a large part of the work was contracted to Mitsubishi, with Ishikawajima-Harima providing turbomachinery, and the engine is often referred to as the Mitsubishi LE-7(A).

A rotodynamic pump is a kinetic machine in which energy is continuously imparted to the pumped fluid by means of a rotating impeller, propeller, or rotor, in contrast to a positive displacement pump in which a fluid is moved by trapping a fixed amount of fluid and forcing the trapped volume into the pump's discharge. Examples of rotodynamic pumps include adding kinetic energy to a fluid such as by using a centrifugal pump to increase fluid velocity or pressure.

Components of jet engines Brief description of components needed for jet engines

This article briefly describes the components and systems found in jet engines.

Cryogenic rocket engine Type of rocket engine which uses liquid fuel stored at very low temperatures

A cryogenic rocket engine is a rocket engine that uses a cryogenic fuel and oxidizer; that is, both its fuel and oxidizer are gases which have been liquefied and are stored at very low temperatures. These highly efficient engines were first flown on the US Atlas-Centaur and were one of the main factors of NASA's success in reaching the Moon by the Saturn V rocket.

Fastrac was a turbo pump-fed, liquid rocket engine. The engine was designed by NASA as part of the low cost X-34 Reusable Launch Vehicle (RLV) and as part of the Low Cost Booster Technology project. This engine was later known as the MC-1 engine when it was merged into the X-34 project.

References

  1. NASA SP-8052 Liquid rocket engine turbopump inducers. NASA.
  2. Japikse, David. "Overview of Industrial and Rocket Turbopump Inducer Design" (PDF). Concepts NREC. Retrieved 17 May 2014.
  3. 1 2 Sutton, George P. (2001). Rocket propulsion elements (7th ed.) (PDF). John Wiley&Sons. pp. 218, 363. Archived from the original (PDF) on 2013-01-02.