Punch-down block

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A split-50 M-type 66 block with bridging clips attached 66 block.JPG
A split-50 M-type 66 block with bridging clips attached
A 110 punch-down block 110-punch-block-IDC-0a.jpg
A 110 punch-down block

A punch-down block (also punchdown block, punch block, punchblock, quick-connect block and other variations) is a type of electrical connection often used in telephony. It is named because the solid copper wires are "punched down" into short open-ended slots which are a type of insulation-displacement connector. These slots, usually cut crosswise (not lengthwise) across an insulating plastic bar, contain two sharp metal blades which cut through the wire's insulation as it is punched down. These blades hold the wire in position and make the electrical contact with the wire as well.

Contents

Overview

A punch-down tool with interchangeable blades Punch-down-tool-Krone-and-110-0a.jpg
A punch-down tool with interchangeable blades
Krone blocks Telephone wiring.jpg
Krone blocks
Details of how wires are pushed into the clips of 66 block 6-Clip 66 Block B Series.jpg
Details of how wires are pushed into the clips of 66 block

A tool called a punch down tool is used to push the wire down firmly and properly into the slot. Some will automatically cut any excess wire off. [1] The exact size and shape of the tool blade varies by manufacturer, which can cause problems for those working on existing installations, especially when there is a poorly documented mix of different brands.

Punch-down blocks are a very quick and easy way to connect wiring, as there is no stripping of insulation and no screws to loosen and tighten. Punch-down blocks are often used as patch panels, or as breakout boxes for PBX or other similar multi-line telephone systems with 50-pin RJ21 (Amphenol) connectors. [2] They are sometimes used in other audio applications, such as in reconfigurable patch panels.

Often a separate tool known as a spudger is used to remove small stray pieces of cut off wiring stuck within punch-down blocks.

Reliable connections

It is possible to insert wiring without the proper tool, but this requires great care to avoid damaging the connectors. For example, pushing a screwdriver down the middle of the block is a bad practice as it forces the two blades of the terminal post apart, leading to bad contacts. It is also possible to punch down multiple wires on top of each other in a single post of a punch-down block, but this practice is discouraged because of reliability concerns. If these multiple wires are of different thicknesses (wire gauges), it is even more likely that the thinner wire will develop contact problems. Similarly, stranded wire can be used on punch-down blocks, but they are designed for solid wire connections.

Marginal practices like these are strongly discouraged in large or mission-critical installations, because they can introduce extremely troublesome intermittent connections, as well as more-obvious outright bad connections. Once the contact blades in a punchdown block are "sprung apart" by poor practices, the entire block often must be replaced to restore reliable connections.

In addition, punch-down blocks are being used to handle larger numbers of faster data signals, requiring greater care and proper procedures to control impedance and crosstalk. [3]

Examples

Related Research Articles

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Demarcation point Boundary of a private and public network

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66 block Table used to physically connect phone lines

A 66 block is a type of punchdown block used to connect sets of wires in a telephone system. They have been manufactured in four configurations, A, B, E and M. A and B styles have the clip rows on 0.25" centers while E and M have the clip rows on 0.20" centers. The A blocks have 25 slotted holes on the left side for position the incoming building cable with a 50 slot fanning strip on the right side for distribution cables. They been obsolete for many years. The B & M styles have 50 slot fanning strip on both sides. The B style is used mainly in distribution panels where several destinations need to connect to the same source. The M blocks are often used to connect a single instrument to such a distribution block. The E style has 5 columns of 10 2 clips rows and are used for transitioning from the 25 pair distribution cable to a 25 pair RJ21 style female ribbon connector.

110 block

A 110 block is a type of punch-down block used to terminate runs of on-premises wiring in a structured cabling system. The designation 110 is also used to describe a type of insulation displacement contact (IDC) connector used to terminate twisted pair cables, which uses a punch-down tool similar to the type used for the older 66 block.

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Insulation-displacement connector Type of electrical connector

An insulation-displacement contact (IDC), also known as insulation-piercing contact (IPC), is an electrical connector designed to be connected to the conductor(s) of an insulated cable by a connection process which forces a selectively sharpened blade or blades through the insulation, bypassing the need to strip the conductors of insulation before connecting. When properly made, the connector blade cold-welds to the conductor, making a theoretically reliable gas-tight connection.

Patch panel Device featuring a number of jacks for connecting and routing circuits

A patch panel is a device or unit featuring a number of jacks, usually of the same or similar type, for the use of connecting and routing circuits for monitoring, interconnecting, and testing circuits in a convenient, flexible manner. Patch panels are commonly used in computer networking, recording studios, and radio and television.

Plugboard Control panel using electrical patch cords

A plugboard or control panel is an array of jacks or sockets into which patch cords can be inserted to complete an electrical circuit. Control panels are sometimes used to direct the operation of unit record equipment, cipher machines, and early computers.

Modular connector Electrical connector commonly used in telephone and computer networks

A modular connector is a type of electrical connector for cords and cables of electronic devices and appliances, such as in computer networking, telecommunication equipment, and audio headsets.

Punch down tool

A punch down tool, also called a punchdown tool, IDC tool or a krone tool, is a small hand tool used by telecommunication and network technicians. It is used for inserting wire into insulation-displacement connectors on punch down blocks, patch panels, keystone modules, and surface mount boxes.

Screw terminal Device for electrical wire connection

A screw terminal is a type of electrical connection where a wire is held by the tightening of a screw.

British telephone socket

British telephone sockets were introduced in their current plug and socket form on 19 November 1981 by British Telecom to allow subscribers to connect their own telephones. The connectors are specified in British Standard BS 6312. Electrical characteristics of the telephone interface are specified by individual network operators, e.g. in British Telecom's SIN 351. Electrical characteristics required of British telephones used to be specified in BS 6305.

Krone LSA-PLUS

Krone LSA-PLUS is an insulation-displacement connector for telecommunications. It is a proprietary European alternative to 110 block. The Krone LSA-PLUS system is not limited to telecommunications, as it is also popular in broadcast systems, where audio interconnections and their associated control systems often use krone wiring. Multipair audio cables have been specifically designed for the system by organisations such as the BBC.

Crimp (electrical) Type of solderless electrical connection

An electrical crimp is a type of solderless electrical connection.

Copper conductor Electrical wire or other conductor made of copper

Copper has been used in electrical wiring since the invention of the electromagnet and the telegraph in the 1820s. The invention of the telephone in 1876 created further demand for copper wire as an electrical conductor.

References

  1. Call recording blog, last accessed 30 Apr 2007
  2. Versadial, Call Recording Terms/Definitions, last accessed 8 June 2015
  3. McLaughlin, Patrick (May 1, 1998). "Blocks and patch panels gear up for gigabit traffic". Cabling Installation & Maintenance. Retrieved 2011-03-27.
  4. 1 2 Michal, Keith A. "Wiring Block Techniques and Tips" . Retrieved 2011-03-27.

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