Rocker cover

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A Shelby Mustang Windsor V8 engine with "Cobra Powered by Ford" labeled rocker (valve) cover (lower left) Shelby Mustang GT350 engine.jpg
A Shelby Mustang Windsor V8 engine with "Cobra Powered by Ford" labeled rocker (valve) cover (lower left)
A 4-cylinder Lycoming O-320 aircraft engine, with the rocker box cover of one cylinder (of the two visible) removed to expose the rocker arms for inspection. Lycoming O-320 cover removed.jpg
A 4-cylinder Lycoming O-320 aircraft engine, with the rocker box cover of one cylinder (of the two visible) removed to expose the rocker arms for inspection.

Rocker covers are covers that are bolted on over rocker arms in an internal combustion engine. They are called valve covers in the United States, Canada, and in situations where Rocker Arms are not present, such as some Overhead Cam, and most Dual Overhead Cam engines. [1] and rocker boxes in the United Kingdom.

Rocker arm oscillating lever in engine

A rocker arm is an oscillating lever that conveys radial movement from the cam lobe into linear movement at the poppet valve to open it. One end is raised and lowered by a rotating lobe of the camshaft while the other end acts on the valve stem. When the camshaft lobe raises the outside of the arm, the inside presses down on the valve stem, opening the valve. When the outside of the arm is permitted to return due to the camshafts rotation, the inside rises, allowing the valve spring to close the valve.

Internal combustion engine engine in which the combustion of a fuel occurs with an oxidizer in a combustion chamber

An internal combustion engine (ICE) is a heat engine where the combustion of a fuel occurs with an oxidizer in a combustion chamber that is an integral part of the working fluid flow circuit. In an internal combustion engine, the expansion of the high-temperature and high-pressure gases produced by combustion applies direct force to some component of the engine. The force is applied typically to pistons, turbine blades, rotor or a nozzle. This force moves the component over a distance, transforming chemical energy into useful mechanical energy.

Contents

On modern engines without rocker arms they are internationally known as "valve cover" but are sometimes referred to as a "cam cover" or "timing cover" if they also cover the timing gear(s) and belt or chain.

V engines (V6, V8, etc.) usually have two rocker covers, one for each bank of cylinders, while straight engines (I4, I6, etc.) and single-cylinder engines usually have one rocker cover. Very large multi-cylinder engines, such as those used in a ship or in aviation, may have one rocker cover for each cylinder, to make removal and installation more manageable.

V engine internal combustion engine with two banks of cylinders at an angle resembling a V

A V engine, or Vee engine is a common configuration for an internal combustion engine. The cylinders and pistons are aligned, in two separate planes or 'banks', so that they appear to be in a "V" when viewed along the axis of the crankshaft. The Vee configuration generally reduces the overall engine length, height and weight compared with an equivalent inline configuration.

V6 engine piston engine with six cylinders in a vee configuration

A V6 engine is a V engine with six cylinders mounted on the crankshaft in two banks of three cylinders, usually set at a 60 or 90 degree angle to each other. The V6 is one of the most compact engine configurations, usually ranging from 2.0 L to 4.3 L displacement, and it is shorter than the inline 4. Because of its short length, the V6 fits well in the widely used transverse engine front-wheel drive layout.

V8 engine piston engine with eight cylinders in vee configuration

A V8 engine is an eight-cylinder V configuration engine with the cylinders mounted on the crankcase in two sets of four, with all eight pistons driving a common crankshaft. Most banks are set at a right angle (90°) to each other, some at a narrower angle, with 45°, 60°, and 72° most common.

History

In early engines, these covers did not exist. As the rocker arms are critical to having the intake and exhaust valves operate, it was necessary to keep them constantly oiled. With these early engines, the rocker arms would have to be frequently oiled as the oil was constantly being thrown off or contaminated with dirt from the outside environment. The rocker cover was invented to keep the oil in and the dirt out. This part is now found on virtually every existing internal combustion engine today.

Rocker cover gasket

A gasket (rocker cover gasket, or valve cover gasket in the US and Canada) helps seal the joint between the rocker cover and the rest of the engine. Failure of this gasket can cause oil to leak from the engine.

Gasket type of mechanical seal

A gasket is a mechanical seal which fills the space between two or more mating surfaces, generally to prevent leakage from or into the joined objects while under compression.

Related Research Articles

Compression ratio the ratio of the volume of a combustion chamber from its largest capacity to its smallest capacity

The static compression ratio,, of an internal combustion engine or external combustion engine is a value that represents the ratio of the volume of its combustion chamber from its largest capacity to its smallest capacity. It is a fundamental specification for many common combustion engines.

Poppet valve valve typically used to control the timing and quantity of gas or vapour flow into an engine

A poppet valve is a valve typically used to control the timing and quantity of gas or vapour flow into an engine.

Camshaft shaft to which a cam is fastened

A camshaft is a shaft to which a cam is fastened or of which a cam forms an integral part.

Engine configuration is an engineering term for the layout of the major components of a reciprocating piston internal combustion engine. These components are the cylinders and crankshafts in particular but also, sometimes, the camshaft(s).

Cylinder head component of a cylinder of an internal combustion engine

In an internal combustion engine, the cylinder head sits above the cylinders on top of the cylinder block. It closes in the top of the cylinder, forming the combustion chamber. This joint is sealed by a head gasket. In most engines, the head also provides space for the passages that feed air and fuel to the cylinder, and that allow the exhaust to escape. The head can also be a place to mount the valves, spark plugs, and fuel injectors.

Engine tuning the adjustment, modification, or design of internal combustion engines to yield more performance

Engine tuning is the adjustment or modification of the internal combustion engine or Engine Control Unit (ECU) to yield optimal performance and increase the engine's power output, economy, or durability. These goals may be mutually exclusive; an engine may be de-tuned with respect to output power in exchange for better economy or longer engine life due to lessened stress on engine components.

Hemispherical combustion chamber internal combustion engine in which the roof of each cylinders combustion chamber is of hemispherical form

A hemispherical combustion chamber is a type of combustion chamber in a reciprocating internal combustion engine with a domed cylinder head. The hemispherical shape provides a number of advantages over a reverse-flow cylinder head but comes up short in others, particularly in carbureted engines. An engine featuring this type of hemispherical chamber is known as a hemi engine.

Distributor device in the ignition system of an internal combustion engine

A distributor is an enclosed rotating shaft used in spark-ignition internal combustion engines that have mechanically-timed ignition. The distributor's main function is to route secondary, or high voltage, current from the ignition coil to the spark plugs in the correct firing order, and for the correct amount of time. Except in magneto systems, the distributor also houses a mechanical or inductive breaker switch to open and close the ignition coil's primary circuit.

VTEC is a system developed by Honda to improve the volumetric efficiency of a four-stroke internal combustion engine, resulting in higher performance at high RPM, and lower fuel consumption at low RPM. The VTEC system uses two camshaft profiles and hydraulically selects between profiles. It was invented by Honda engineer Ikuo Kajitani. It is distinctly different from standard VVT systems which change only the valve timings and do not change the camshaft profile or valve lift in any way.

Variable valve timing process of altering the timing of a valve lift event

In internal combustion engines, variable valve timing (VVT) is the process of altering the timing of a valve lift event, and is often used to improve performance, fuel economy or emissions. It is increasingly being used in combination with variable valve lift systems. There are many ways in which this can be achieved, ranging from mechanical devices to electro-hydraulic and camless systems. Increasingly strict emissions regulations are causing many automotive manufacturers to use VVT systems.

Overhead camshaft valvetrain configuration

Overhead camshaft, commonly abbreviated to OHC, is a valvetrain configuration which places the camshaft of an internal combustion engine of the reciprocating type within the cylinder heads and drives the valves or lifters in a more direct manner compared with overhead valves (OHV) and pushrods.

Overhead valve engine type of piston engine


An overhead valve engine, or "pushrod engine", is a reciprocating piston engine whose poppet valves are sited in the cylinder head. An OHV engine's valvetrain operates its valves via a camshaft within the cylinder block, cam followers, pushrods, and rocker arms.

Tappet

A tappet is a projection that imparts a linear motion to some other component within a mechanism.

Crankcase

A crankcase is the housing for the crankshaft in a reciprocating internal combustion engine. The enclosure forms the largest cavity in the engine and is located below the cylinder(s), which in a multicylinder engine is usually integrated into one or several cylinder blocks. Crankcases have often been discrete parts, but more often they are integral with the cylinder bank(s), forming an engine block. Nevertheless, the area around the crankshaft is still usually called the crankcase. Crankcases and other basic engine structural components are typically made of cast iron or cast aluminium via sand casting. Today the foundry processes are usually highly automated, with a few skilled workers to manage the casting of thousands of parts.

Valvetrain mechanical system that controls operation of the valves in an internal combustion engine

A valvetrain or valve train is a mechanical system that controls operation of the valves in an internal combustion engine, whereby a sequence of components transmits motion throughout the assembly.

Head gasket gasket that sits between the engine block and cylinder head(s) in an internal combustion engine

A head gasket is a gasket that sits between the engine block and cylinder head(s) in an internal combustion engine.

Wasserboxer

The Volkswagen wasserboxer is a four cylinder horizontally opposed pushrod overhead-valve (OHV) petrol engine developed by Volkswagen. The engine is water-cooled, and takes its name from the German: "wasserboxer" ("Water-boxer"); with "boxer" being another term for horizontally opposed engines. It was available in two displacements - either a 1.9-litre or a 2.1-litre; the 2.1-litre being a longer stroke version of the 1.9-litre, both variants sharing the same cylinder bore. This engine was unique to the Volkswagen Type 2 (T3), having never been used in any other vehicle. Volkswagen contracted Oettinger to develop a six-cylinder version of this engine. Volkswagen decided not to use it, but Oettinger sold a Volkswagen Type 2 (T3) equipped with this engine.

A hydraulic tappet, also known as a hydraulic valve lifter or hydraulic lash adjuster, is a device for maintaining zero valve clearance in an internal combustion engine. Conventional solid valve lifters require regular adjusting to maintain a small clearance between the valve and its rocker or cam follower. This space prevents the parts from binding as they expand with the engine's heat, but can also lead to noisy operation and increased wear as the parts rattle against one another until they reach operating temperature. The hydraulic lifter was designed to compensate for this small tolerance, allowing the valve train to operate with zero clearance—leading to quieter operation, longer engine life, and eliminating the need for periodic adjustment of valve clearance.

The Fiat Pratola Serra modular engines are a family of engines produced by the Fiat Group since 1994 and used in Fiat, Alfa Romeo, Lancia and Jeep vehicles. They are named after the Pratola Serra municipality in which they're being produced.

References

  1. Bickford, John H. (1998). Gaskets and Gasketed Joints. CRC Press. ISBN   0-8247-9877-5.