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A rotodynamic pump is a kinetic machine in which energy is continuously imparted to the pumped fluid by means of a rotating impeller, propeller, or rotor, in contrast to a positive-displacement pump in which a fluid is moved by trapping a fixed amount of fluid and forcing the trapped volume into the pump's discharge. [1] Examples of rotodynamic pumps include adding kinetic energy to a fluid such as by using a centrifugal pump to increase fluid velocity or pressure. [2] [3]
A pump is a mechanical device generally used for raising liquid from a lower level to higher one. This is achieved by creating a low pressure at the inlet and high pressure at the outlet of the pump. Due to low inlet pressure, the liquid rises from where it is to be stored or supplied. However, work has to be done by a prime mover to enable it to impart mechanical energy to the liquid which ultimately converts into pressure energy. [4]
Considering the basic principle of operation, pumps can be classified into two categories:
Pumps are classified as follows: [5]
A positive-displacement pump operates by forcing a fixed volume of fluid from inlet pressure section of the pump into the discharge zone of the pump. It can be classified into two types:
Positive-displacement rotary pump move the fluid by using a rotating mechanism that creates a vacuum that captures and draws in the liquid. Rotary positive-displacement pumps can be classified into two main types:
Reciprocating pumps move the fluid using one or more oscillating pistons, plungers or membranes, while valves limit fluid motion to the desired direction.
Pumps in this category are simple, with one or more cylinders. They can be either single-acting, with suction during one direction of the piston motion and discharge on the other, or double-acting, with suction and discharge in both directions.
With this pump type, the volume of the liquid delivered for each cycle depends on the resistance offered to flow. A pump produces a force on the liquid that is constant for each particular speed of the pump. Resistance in a discharge line produces a force in the opposite direction. When these forces are equal, a liquid is in a state of equilibrium and does not flow. If the outlet of a non-positive-displacement pump is completely closed, the discharge pressure will rise to the maximum for a pump operating at a maximum speed.
Centrifugal pumps employ centrifugal force to lift liquids from a lower level to a higher level by developing pressure. A simplest type of pump comprises an impeller fitted onto a shaft, rotating in a volute casing. Liquid is led into the centre of the impeller (known as 'eye' of the impeller), and is picked up by the vanes of the impeller and accelerated to a high velocity by the vanes of the impeller, and discharged by the centrifugal force into the casing and then out the discharge pipe. When liquid is forced away from the centre, a vacuum is created and more liquid receives energy from the vanes and gains in pressure energy and kinetic energy. Since a large amount of kinetic energy is not desirable at the impeller outlet, an arrangement is made in the design to convert the kinetic energy of the liquid to pressure energy before the liquid enters the discharge pipe. [6]
Rotodynamic pumps can be classified by various factors such as design, construction, applications, service etc. [7] [8]
Centrifugal pump is the most common used pumping device in the hydraulic world. In which the water comes from the tank at the center of the impeller and exits at the top of the pump. The impeller is called the heart of the system. Which have three types 1. Open impeller, 2. Semi-open impeller, 3. Enclosed impeller, in which the enclosed impeller gives the best efficiency. Enclosed impellers have a series of backward-curved vanes fitted between the two plates. It will always stay in the water. When impeller starts to rotate, the fluid in which the impeller lies will also rotate. When fluid starts to rotate, the centrifugal force will induced in the fluid particles. Due to centrifugal force, both pressure and kinetic energy of fluid will increases. As the centrifugal force occurs in the fluid particles, at the inlet nozzle (at the suction) side the pressure will decreases. The pressure will comparatively less than the atmospheric pressure. Such low pressure will help to suck the fluid from the storage. But if the inlet nozzle (at the suction) is empty or filled with the air it will damage the impeller. The difference between pressure created at the inlet nozzle (at the suction) and the atmospheric pressure will be very less to suck the fluid from the tank. The impeller if fitted inside the casing. So the fluid has to be inside the casing. Casing will be designed such that it will give maximum pressure at the exit. In casing, the maximum diameter or space is at exit (discharge nozzle) and as we move inside the diameter will gradually decrease. Due to this, the volume of the fluid is more at the discharge nozzle, so the velocity will decrease, and as velocity and pressure both are inversely proportional the pressure will increase. And the increase in pressure is required because to overcome the resistance of the pumping system. [9]
If the pressure at the inlet nozzle (at the suction) goes below the pressure of vapor of the fluid, air bubbles created inside the casing. This situation is very dangerous for the pump because the fluid starts to boil and form the bubbles. Those bubbles will hit the impeller and it will spoil its material. This situation is known as the cavitation. To increase the pressure at the inlet nozzle (suction) we have to decrease the section head. [9] [10]
Those three types of impellers have its different usages. If the fluid is more cloggy then the semi open or the open type of impeller is used. But the efficiency will decreases respectively. And also the Mechanical design of the pump is difficult. The shaft is used to connect the impeller and the motor which will transfer the rotary motion to the impeller. The fluid pressure inside the casing is very high, a proper sealing arrangement is required. [9] [11]
Main industries where rotodynamic pumps are used include: [4]
A pump is a device that moves fluids, or sometimes slurries, by mechanical action, typically converted from electrical energy into hydraulic or pneumatic energy.
A turbine is a rotary mechanical device that extracts energy from a fluid flow and converts it into useful work. The work produced can be used for generating electrical power when combined with a generator. A turbine is a turbomachine with at least one moving part called a rotor assembly, which is a shaft or drum with blades attached. Moving fluid acts on the blades so that they move and impart rotational energy to the rotor.
A turbopump is a propellant pump with two main components: a rotodynamic pump and a driving gas turbine, usually both mounted on the same shaft, or sometimes geared together. They were initially developed in Germany in the early 1940s. The purpose of a turbopump is to produce a high-pressure fluid for feeding a combustion chamber or other use. While other use cases exist, they are most commonly found in liquid rocket engines.
An air compressor is a machine that takes ambient air from the surroundings and discharges it at a higher pressure. It is an application of a gas compressor and a pneumatic device that converts mechanical power into potential energy stored in compressed air, which has many uses. A common application is to compress air into a storage tank, for immediate or later use. When the delivery pressure reaches its set upper limit, the compressor is shut off, or the excess air is released through an overpressure valve. The compressed air is stored in the tank until it is needed. The pressure energy provided by the compressed air can be used for a variety of applications such as pneumatic tools as it is released. When tank pressure reaches its lower limit, the air compressor turns on again and re-pressurizes the tank. A compressor is different from a pump because it works on a gas, while pumps work on a liquid.
Centrifugal compressors, sometimes called impeller compressors or radial compressors, are a sub-class of dynamic axisymmetric work-absorbing turbomachinery.
A compressor is a mechanical device that increases the pressure of a gas by reducing its volume. An air compressor is a specific type of gas compressor.
An injector is a system of ducting and nozzles used to direct the flow of a high-pressure fluid in such a way that a lower pressure fluid is entrained in the jet and carried through a duct to a region of higher pressure. It is a fluid-dynamic pump with no moving parts except a valve to control inlet flow.
An impeller, or impellor, is a driven rotor used to increase the pressure and flow of a fluid. It is the opposite of a turbine, which extracts energy from, and reduces the pressure of, a flowing fluid.
Centrifugal pumps are used to transport fluids by the conversion of rotational kinetic energy to the hydrodynamic energy of the fluid flow. The rotational energy typically comes from an engine or electric motor. They are a sub-class of dynamic axisymmetric work-absorbing turbomachinery. The fluid enters the pump impeller along or near to the rotating axis and is accelerated by the impeller, flowing radially outward into a diffuser or volute chamber (casing), from which it exits.
An axial-flow pump, or AFP, is a common type of pump that essentially consists of a propeller in a pipe. The propeller can be driven directly by a sealed motor in the pipe or by electric motor or petrol/diesel engines mounted to the pipe from the outside or by a right-angle drive shaft that pierces the pipe.
In a hydraulic circuit, net positive suction head (NPSH) may refer to one of two quantities in the analysis of cavitation:
A liquid-ring pump is a rotating positive-displacement gas pump, with liquid under centrifugal force acting as a seal.
An axial piston pump is a positive displacement pump that has a number of pistons in a circular array within a cylinder block.
A rotary vane pump is a type of positive-displacement pump that consists of vanes mounted to a rotor that rotates inside a cavity. In some cases, these vanes can have variable length and/or be tensioned to maintain contact with the walls as the pump rotates.
A lobe pump, or rotary lobe pump, is a type of positive displacement pump. It is similar to a gear pump except the lobes are designed to almost meet, rather than touch and turn each other. An early example of a lobe pump is the Roots Blower, patented in 1860 to blow combustion air to melt iron in blast furnaces, but now more commonly used as an engine supercharger.
A centrifugal fan is a mechanical device for moving air or other gases in a direction at an angle to the incoming fluid. Centrifugal fans often contain a ducted housing to direct outgoing air in a specific direction or across a heat sink; such a fan is also called a blower, blower fan, or squirrel-cage fan. Tiny ones used in computers are sometimes called biscuit blowers. These fans move air from the rotating inlet of the fan to an outlet. They are typically used in ducted applications to either draw air through ductwork/heat exchanger, or push air through similar impellers. Compared to standard axial fans, they can provide similar air movement from a smaller fan package, and overcome higher resistance in air streams.
A volute is a curved funnel that increases in area as it approaches the discharge port. The volute of a centrifugal pump is the casing that receives the fluid being pumped by the impeller, maintaining the velocity of the fluid through to the diffuser. As liquid exits the impeller it has high kinetic energy and the volute directs this flow through to the discharge. As the fluid travels along the volute it is joined by more and more fluid exiting the impeller but, as the cross sectional area of the volute increases, the velocity is maintained if the pump is running close to the design point. If the pump has a low flow rate then the velocity will decrease across the volute leading to a pressure rise causing a cross thrust across the impeller that we see as vibration. If the pump flow is higher than design the velocity will increase across the volute and the pressure will decrease according to the first law of thermodynamics. This will cause a side thrust in the opposite direction to that caused by low flow but the result is the same – vibration with resultant short bearing and seal life.
A slurry pump is a type of pump designed for pumping liquid containing solid particles. Slurry pumps changes in design and construction to adjust to multiple type of slurry which varies in concentration of solids, size of solid particles, shape of solid particles, and composition of solution. Slurry pump are more robust than liquid pumps; they have added sacrificial material and replaceable wear parts to withstand wear due to abrasion.
A Marine pump is a pump which is used on board a vessel (ship) or an offshore platform.
The basic function of a pump is to do work on a liquid. It can be used to transport and compress a liquid. In industries heavy-duty pumps are used to move water, chemicals, slurry, food, oil and so on. Depending on their action, pumps are classified into two types — Centrifugal Pumps and Positive Displacement Pumps. While centrifugal pumps impart momentum to the fluid by motion of blades, positive displacement pumps transfer fluid by variation in the size of the pump’s chamber. Centrifugal pumps can be of rotor or propeller types, whereas positive displacement pumps may be gear-based, piston-based, diaphragm-based, etc. As a general rule, centrifugal pumps are used with low viscosity fluids and positive displacement pumps are used with high viscosity fluids.