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Scavenging is the process of replacing the exhaust gas in a cylinder of an internal combustion engine with the fresh air/fuel mixture (or fresh air, in the case of direct-injection engines) for the next cycle. If scavenging is incomplete, the remaining exhaust gases can cause improper combustion for the next cycle, leading to reduced power output.
Scavenging is equally important for both two-stroke and four-stroke engines. Most modern four-stroke engines use crossflow cylinder heads and valve timing overlap to scavenge the cylinders. Modern two-stroke engines use either Schnuerle scavenging (also known as "loop scavenging") or uniflow scavenging.
The scavenge or scavenging port refers to that port through which clean air enters the cylinder, the exhaust port through which the combustible mix leaves.
The first engines deliberately designed to encourage scavenging were gas engines built by Crossley Brothers Ltd in the United Kingdom in the early 1890s. These Crossley Otto Scavenging Engines were made possible by the recent change from slide valves to poppet valves, which allowed more flexible control over valve timing events. [1] The closing of the exhaust valve occurred more than 30 degrees later than on earlier engines, giving a long 'overlap' period (when both the intake and exhaust valves are open). As these were gas engines they did not require a long period of valve closure during the compression stroke. The exhaust gases were drawn from the engine by a partial vacuum following in the wake of a 'slug' of exhaust gas from the previous combustion cycle.
This method requires that the exhaust pipe is long enough to contain the gas slug for the entire duration of the stroke. As the Crossley engine was so slow-revving, this resulted in an exhaust pipe with a length of 65 feet (20 m) between the engine and its cast-iron 'pot' silencer. [2]
Crossflow cylinder heads are used by most modern 2-stroke engines, whereby the intake ports are located on one side of the combustion chamber and the exhaust ports are on the other side. The momentum of the gases assists in scavenging during the 'overlap' phase (when the intake and exhaust valves are simultaneously open).
For two-stroke engines, crossflow scavenging was used in early crankcase-compression engines, such as used by small motorcycles. The transfer port (where the fuel/air mixture enters the combustion chamber) and the exhaust port were located on opposite sides of the combustion chamber. This arrangement had the advantage of simplicity, but it also directed the incoming charge directly towards the exhaust port. To improve the emptying of the cylinder of exhaust gases and retain more of the incoming charge in the cylinder, a deflector piston was often used. This piston shape directed the intake gases towards the top of the cylinder to push the exhaust fumes down and out the exhaust port. However, the deflector piston was not very effective in practice - much of the gas flow took a shortcut path and still failed to reach the top of the cylinder - and the shape of the piston compromised the shape of the combustion chamber by causing long flame paths and excessive surface area. Therefore, vertical loop scavenging is rarely used in modern two-stroke engines.
Schnuerle scavenging (sometimes called "loop scavenging" or "reverse scavenging") is a design used by most modern valveless two-stroke engines. The key difference compared to crossflow scavenging is that the transfer ports are located either side of the exhaust port and aimed at the opposite cylinder wall. [3] As the fuel/air mixture enters the combustion chamber, it travels across the cylinder then up the cylinder wall opposite the exhaust port before looping over at the cylinder head and back down to the exhaust port. This long flow path and opposite directions of intake and exhaust flows minimizes the mixing of the fresh and spent gases and limits the amount of fresh charge which escapes the cylinder prior to the ports closing. This scavenging method does require a greater understanding of the 3-dimensional gas flow in the cylinder and more care in the placement, size, and angle of the various ports.
Uniflow scavenging is a design in which the fresh intake charge and exhaust gases flow in the same direction. This requires that the intake and exhaust ports be at opposite ends of the cylinder. As used by some two-stroke engines, the fresh charge enters through piston-controlled ports near the bottom of the cylinder and flows upward, pushing the exhaust gases out through poppet valves located in the cylinder head. Other uniflow engines - such as the Ricardo Dolphin marine engine - use a downward flow direction, with the fresh air/fuel mixture entering at the top of the cylinder and the exhaust gases exiting at towards the bottom of the cylinder. Yet another design uses piston-controlled ports at both ends of the cylinder and two opposed pistons in each cylinder moving in opposite directions to compress the charge between them.
The uniflow method of scavenging has been often used for two-stroke diesel engines in motor vehicles, marine vessels, railway locomotives and as stationary engines. Its drawback is the additional complexity, mass, volume, and cost required to implement the poppet valvetrain (or the additional crankshaft or rocker arms required to control a second piston).
A piston is a component of reciprocating engines, reciprocating pumps, gas compressors, hydraulic cylinders and pneumatic cylinders, among other similar mechanisms. It is the moving component that is contained by a cylinder and is made gas-tight by piston rings. In an engine, its purpose is to transfer force from expanding gas in the cylinder to the crankshaft via a piston rod and/or connecting rod. In a pump, the function is reversed and force is transferred from the crankshaft to the piston for the purpose of compressing or ejecting the fluid in the cylinder. In some engines, the piston also acts as a valve by covering and uncovering ports in the cylinder.
A two-strokeengine is a type of internal combustion engine that completes a power cycle with two strokes of the piston in one revolution of the crankshaft. A four-stroke engine requires four strokes of the piston to complete a power cycle in two crankshaft revolutions. In a two-stroke engine, the end of the combustion stroke and the beginning of the compression stroke happen simultaneously, with the intake and exhaust functions occurring at the same time.
The sleeve valve is a type of valve mechanism for piston engines, distinct from the usual poppet valve. Sleeve valve engines saw use in a number of pre–World War II luxury cars and in the United States in the Willys-Knight car and light truck. They subsequently fell from use due to advances in poppet-valve technology, including sodium cooling, and the Knight system double sleeve engine's tendency to burn a lot of lubricating oil or to seize due to lack of it. The Scottish Argyll company used its own, much simpler and more efficient, single sleeve system (Burt-McCollum) in its cars, a system which, after extensive development, saw substantial use in British aircraft engines of the 1940s, such as the Napier Sabre, Bristol Hercules, Centaurus, and the promising but never mass-produced Rolls-Royce Crecy, only to be supplanted by the jet engines.
In internal combustion engines, exhaust gas recirculation (EGR) is a nitrogen oxide (NOx) emissions reduction technique used in petrol/gasoline, diesel engines and some hydrogen engines. EGR works by recirculating a portion of an engine's exhaust gas back to the engine cylinders. The exhaust gas displaces atmospheric air and reduces O2 in the combustion chamber. Reducing the amount of oxygen reduces the amount of fuel that can burn in the cylinder thereby reducing peak in-cylinder temperatures. The actual amount of recirculated exhaust gas varies with the engine operating parameters.
A four-strokeengine is an internal combustion (IC) engine in which the piston completes four separate strokes while turning the crankshaft. A stroke refers to the full travel of the piston along the cylinder, in either direction. The four separate strokes are termed:
In a piston engine, the cylinder head sits above the cylinders, forming the roof of the combustion chamber. In sidevalve engines the head is a simple plate of metal containing the spark plugs and possibly heat dissaption fins. In more modern overhead valve and overhead camshaft engines, the head is a more complicated metal block that also contains the inlet and exhaust passages, and often coolant passages, Valvetrain components, and fuel injectors.
An opposed-piston engine is a piston engine in which each cylinder has a piston at both ends, and no cylinder head. Petrol and diesel opposed-piston engines have been used mostly in large-scale applications such as ships, military tanks, and factories. Current manufacturers of opposed-piston engines include Cummins, Achates Power and Fairbanks-Morse Defense (FMDefense).
A crossflow cylinder head is a cylinder head that features the intake and exhaust ports on opposite sides. The gases can be thought to flow across the head. This is in contrast to reverse-flow cylinder head designs that have the ports on the same side.
In automotive engineering, an exhaust manifold collects the exhaust gases from multiple cylinders into one pipe. The word manifold comes from the Old English word manigfeald and refers to the folding together of multiple inputs and outputs.
Reed valves are a type of check valve which restrict the flow of fluids to a single direction, opening and closing under changing pressure on each face. Modern versions often consist of flexible metal or composite materials.
Sir Dugald Clerk KBE, LLD FRS was a Scottish engineer who designed the world's first successful two-stroke engine in 1878 and patented it in England in 1881. He was a graduate of Anderson's University in Glasgow, and Yorkshire College, Leeds. He formed the intellectual property firm with George Croydon Marks, called Marks & Clerk. He was knighted on 24 August 1917.
In a piston engine, the valve timing is the precise timing of the opening and closing of the valves. In an internal combustion engine those are usually poppet valves and in a steam engine they are usually slide valves or piston valves.
Cylinder head porting refers to the process of modifying the intake and exhaust ports of an internal combustion engine to improve their air flow. Cylinder heads, as manufactured, are usually suboptimal for racing applications due to being designed for maximum durability. Ports can be modified for maximum power, minimum fuel consumption, or a combination of the two, and the power delivery characteristics can be changed to suit a particular application.
Schnuerle porting is a system to improve efficiency of a valveless two-stroke engine by giving better scavenging. The intake and exhaust ports cut in the cylinder wall are shaped to give a more efficient transfer of intake and exhaust gases.
The term six-stroke engine has been applied to a number of alternative internal combustion engine designs that attempt to improve on traditional two-stroke and four-stroke engines. Claimed advantages may include increased fuel efficiency, reduced mechanical complexity, and/or reduced emissions. These engines can be divided into two groups based on the number of pistons that contribute to the six strokes.
The uniflow type of steam engine uses steam that flows in one direction only in each half of the cylinder. Thermal efficiency is increased by having a temperature gradient along the cylinder. Steam always enters at the hot ends of the cylinder and exhausts through ports at the cooler centre. By this means, the relative heating and cooling of the cylinder walls is reduced.
A two-stroke diesel engine is a diesel engine that uses compression ignition in a two-stroke combustion cycle. It was invented by Hugo Güldner in 1899.
In an internal combustion engine, the geometry of the exhaust system can be optimised ("tuned") to maximise the power output of the engine. Tuned exhausts are designed so that reflected pressure waves arrive at the exhaust port at a particular time in the combustion cycle.
An internal combustion engine is a heat engine in which the combustion of a fuel occurs with an oxidizer in a combustion chamber that is an integral part of the working fluid flow circuit. In an internal combustion engine, the expansion of the high-temperature and high-pressure gases produced by combustion applies direct force to some component of the engine. The force is typically applied to pistons, turbine blades, a rotor, or a nozzle. This force moves the component over a distance, transforming chemical energy into kinetic energy which is used to propel, move or power whatever the engine is attached to.
A uniflow engine is a piston engine where gas flow through the cylinder proceeds in a single unidirectional flow, without reversals between strokes. This gives thermodynamic advantages as each group of ports can stabilise at an equilibrium temperature, rather than being alternately heated and cooled. For internal combustion engines, scavenging is also improved by this consistent flow direction.