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Steel is an alloy of iron and carbon with improved strength and fracture resistance compared to other forms of iron. Many other elements may be present or added. Stainless steels that are corrosion- and oxidation-resistant typically need an additional 11% chromium. Because of its high tensile strength and low cost, steel is used in buildings, infrastructure, tools, ships, trains, cars, bicycles, machines, electrical appliances, and weapons.
The Bessemer process was the first inexpensive industrial process for the mass production of steel from molten pig iron before the development of the open hearth furnace. The key principle is removal of impurities from the iron by oxidation with air being blown through the molten iron. The oxidation also raises the temperature of the iron mass and keeps it molten.
Sir Henry Bessemer was an English inventor, whose steel-making process would become the most important technique for making steel in the nineteenth century for almost one hundred years from 1856 to 1950. He also played a significant role in establishing the town of Sheffield, nicknamed ‘Steel City’, as a major industrial centre.
Pig iron, also known as crude iron, is an intermediate good used by the iron industry in the production of steel, which is developed by smelting iron ore in a blast furnace. Pig iron has a high carbon content, typically 3.8–4.7%, along with silica and other constituents of dross, which makes it brittle and not useful directly as a material except for limited applications.
Wrought iron is an iron alloy with a very low carbon content in contrast to that of cast iron. It is a semi-fused mass of iron with fibrous slag inclusions, which give it a wood-like "grain" that is visible when it is etched, rusted, or bent to failure. Wrought iron is tough, malleable, ductile, corrosion resistant, and easily forge welded, but is more difficult to weld electrically.
Cast iron is a class of iron–carbon alloys with a carbon content more than 2%. Its usefulness derives from its relatively low melting temperature. The alloy constituents affect its color when fractured; white cast iron has carbide impurities which allow cracks to pass straight through, grey cast iron has graphite flakes which deflect a passing crack and initiate countless new cracks as the material breaks, and ductile cast iron has spherical graphite "nodules" which stop the crack from further progressing.
Steelmaking is the process of producing steel from iron ore and/or scrap. In steelmaking, impurities such as nitrogen, silicon, phosphorus, sulfur and excess carbon are removed from the sourced iron, and alloying elements such as manganese, nickel, chromium, carbon and vanadium are added to produce different grades of steel. Limiting dissolved gases such as nitrogen and oxygen and entrained impurities in the steel is also important to ensure the quality of the products cast from the liquid steel.
The Rodman gun is any of a series of American Civil War–era columbiads designed by Union artilleryman Thomas Jackson Rodman (1815–1871). The guns were designed to fire both shot and shell. These heavy guns were intended to be mounted in seacoast fortifications. They were built in 8-inch, 10-inch, 13-inch, 15-inch, and 20-inch bore. Other than size, the guns were all nearly identical in design, with a curving bottle shape, large flat cascabels with ratchets or sockets for the elevating mechanism. Rodman guns were true guns that did not have a howitzer-like powder chamber, as did many earlier columbiads. Rodman guns differed from all previous artillery because they were hollow cast, a new technology that Rodman developed that resulted in cast-iron guns that were much stronger than their predecessors.
Dahlgren guns were muzzle-loading naval artillery designed by Rear Admiral John A. Dahlgren USN, mostly used in the period of the American Civil War. Dahlgren's design philosophy evolved from an accidental explosion in 1849 of a 32 lb (14.5 kg) gun being tested for accuracy, killing a gunner. He believed a safer, more powerful naval cannon could be designed using more scientific design criteria. Dahlgren guns were designed with a smooth curved shape, equalizing strain and concentrating more weight of metal in the gun breech where the greatest pressure of expanding propellant gases needed to be met to keep the gun from bursting. Because of their rounded contours, Dahlgren guns were nicknamed "soda bottles", a shape which became their most identifiable characteristic.
The Brooke rifle was a type of rifled, muzzle-loading naval and coast defense gun designed by John Mercer Brooke, an officer in the Confederate States Navy. They were produced by plants in Richmond, Virginia, and Selma, Alabama, between 1861 and 1865 during the American Civil War. They served afloat on Confederate ships and ashore in coast defense batteries operated by the Confederate States Army.
Field artillery in the American Civil War refers to the artillery weapons, equipment, and practices used by the Artillery branch to support the infantry and cavalry forces in the field. It does not include siege artillery, use of artillery in fixed fortifications, or coastal or naval artillery. Nor does it include smaller, specialized artillery classified as small arms.
Direct reduced iron (DRI), also called sponge iron, is produced from the direct reduction of iron ore into iron by a reducing gas or elemental carbon produced from natural gas or coal. Many ores are suitable for direct reduction.
Charles Tillinghast James was a consulting manufacturing engineer, early proponent of steam mills, and United States Democratic Senator from the state of Rhode Island from 1851 to 1857.
Ferrous metallurgy is the metallurgy of iron and its alloys. The earliest surviving prehistoric iron artifacts, from the 4th millennium BC in Egypt, were made from meteoritic iron-nickel. It is not known when or where the smelting of iron from ores began, but by the end of the 2nd millennium BC iron was being produced from iron ores in the region from Greece to India, and sub-Saharan Africa. The use of wrought iron was known by the 1st millennium BC, and its spread defined the Iron Age. During the medieval period, smiths in Europe found a way of producing wrought iron from cast iron using finery forges. All these processes required charcoal as fuel.
The Wiard rifle refers to several weapons invented by Norman Wiard, most commonly a semi-steel light artillery piece in six-pounder and twelve-pounder calibers. About 60 were manufactured between 1861 and 1862 during the American Civil War, at O'Donnell's Foundry, New York City: "although apparently excellent weapons, [they] do not seem to have been very popular". Wiard also designed a rifled steel version of the Dahlgren boat howitzer, among other gun types. Further, Wiard unsuccessfully attempted to develop a 15 in (381 mm) rifled gun for the US Navy and proposed a 20 in (510 mm) gun. In 1881 he unsuccessfully proposed various "combined rifle and smoothbore" weapon conversions of Rodman guns and Parrott rifles.
James rifle is a generic term to describe any artillery gun rifled to the James pattern for use in the American Civil War, as used in some period documentation. Charles T. James developed a rifled projectile and rifling system. Modern authorities such as Warren Ripley and James Hazlett have suggested that the term "James rifle" only properly applies to 3.8 in (97 mm) bore field artillery pieces rifled to fire James' projectiles. They contend that the term does not apply to smoothbores that were later rifled to take the James projectiles in 3.67 in (93 mm) caliber or other calibers, and that those should instead be referred to as "Rifled 6 pounder", etc.
The 3-inch ordnance rifle, model 1861 was a wrought iron muzzleloading rifled cannon that was adopted by the United States Army in 1861 and widely used in field artillery units during the American Civil War. It fired a 9.5 lb (4.3 kg) projectile to a distance of 1,830 yd (1,670 m) at an elevation of 5°. The 3-inch rifle was not as effective in firing canister shot as the heavier 12-pounder Napoleon, but it proved to be highly accurate at longer ranges when firing common shell or spherical case shot. There was only one reported case of a 3-inch ordnance rifle bursting in action. This was in stark contrast to the similarly-sized cast iron 10-pounder Parrott rifles which occasionally burst without warning, inflicting injury on the gun crews. The Confederate States of America lacked the technology to manufacture reliable copies of the 3-inch ordnance rifle. However, the Confederate States Army respected the weapons and employed those captured from Federal forces.
The M1841 6-pounder field gun was a bronze smoothbore muzzle-loading cannon that was adopted by the United States Army in 1841 and used from the Mexican–American War to the American Civil War. It fired a 6.1 lb (2.8 kg) round shot up to a distance of 1,523 yd (1,393 m) at 5° elevation. It could also fire canister shot and spherical case shot. The cannon proved very effective when employed by light artillery units during the Mexican–American War. The cannon was used during the early years of the American Civil War, but it was soon outclassed by newer field guns such as the 12-pounder Napoleon. In the US Army, the 6-pounders were replaced as soon as more modern weapons became available and none were manufactured after 1862. However, the Confederate States Army continued to use the cannon for a longer period because the lesser industrial capacity of the South could not produce newer guns as fast as the North.
The 10-pounder Parrott rifle, Model 1861 was a cast iron muzzle-loading rifled cannon that was adopted by the United States Army in 1861 and often used in field artillery units during the American Civil War. Like other Parrott rifles, the gun breech was reinforced by a distinctive wrought iron reinforcing band. The gun fired a 9.5 lb (4.3 kg) projectile to a distance of 1,850 yd (1,692 m) at an elevation of 5°. The 10-pounder Parrott rifle was capable of firing shell, shrapnel shell, canister shot, or solid shot. Midway through the war, the Federal government discontinued the 2.9 in (74 mm) version in favor of a 3.0 in (76 mm) version. Despite the reinforcing band, the guns occasionally burst without warning, inflicting injury on the gun crews. The Confederate States of America manufactured a number of successful copies of the gun.
The M1857 12-pounder Napoleon or Light 12-pounder gun or 12-pounder gun-howitzer was a bronze smoothbore muzzleloading artillery piece that was adopted by the United States Army in 1857 and extensively employed in the American Civil War. The gun was the American-manufactured version of the French canon obusier de 12 which combined the functions of both field gun and howitzer. The weapon proved to be simple to produce, reliable, and robust. It fired a 12.03 lb (5.5 kg) round shot a distance of 1,619 to 1,680 yd at 5° elevation. It could also fire canister shot, common shell, and spherical case shot. The 12-pounder Napoleon outclassed and soon replaced the M1841 6-pounder field gun and the M1841 12-pounder howitzer in the U.S. Army, while replacement of these older weapons was slower in the Confederate States Army. A total of 1,157 were produced for the U.S. Army, all but a few in the period 1861–1863. The Confederate States of America utilized captured U.S. 12-pounder Napoleons and also manufactured about 500 during the war. The weapon was named after Napoleon III of France who helped develop the weapon.
References
- Brough, Bennett H., Ed. (1907). Journal of the Iron and Steel Institute, Vol. LXXIII, No. 1. New York: Spon & Chamberlain. p. 511. Retrieved 12 November 2018.
- Edwin Olmstead; Wayne E. Stark; Spencer C. Tucker (1997). The Big Guns: Civil War Siege, Seacoast, and Naval Cannon. Alexandria Bay, NY: Museum Restoration Service. ISBN 0-888-55012-X.
- Ripley, Warren (1984), Artillery and Ammunition of the Civil War, 4th rev. ed., Charleston, S.C.: The Battery Press
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