A sootblower is a device for removing the soot that is deposited on the internal furnace tubes of a boiler during combustion to prevent plugging of the gas passes and maintain boiler efficiency.
Types of soot blowers:
Steam blowing medium:
Steam is normally used as a medium for blowing away the soot since capital cost of steam pressure reducing equipment and drain is less than the cost of compressors, motors and control of air systems.
• Increased plant availability
• Improved boiler and fired heater efficiency
• Controlled deposit build-up
• Reduced CO2 emissions
• Steam savings
• Optimised combustion process
• Increased energy recovery effectiveness
• Flexible operation for changing fuel mixture and varying fuel quality
Soot deposited on the heating surfaces of a boiler acts as a heat insulator. The result is that less heat is transferred to the water to raise steam and more heat is wasted up the chimney. This leads to higher fuel consumption and/or poor steaming.
A soot fire can be damaging to a boiler because it can cause localized hotspots to occur in the tubes. These hotspots may reach temperatures that weaken the materials of the tubes. Sootblowers reduce the risk of soot fires and their resulting damage.
A sootblower may be operated manually or by a remotely controlled motor. The soot, which is removed from the heating surfaces, will be blown out with the flue gases. If the boiler is equipped with a dust collector, it will trap the soot. Otherwise, the soot will be ejected into the outside air through the chimney stack.
A sootblower can make an important contribution for an optimised, more efficient and low-emission operation supporting clean energy generation in many industries, including:
Boiler Monitoring / Cameras - Allows plant operators to accurately view and monitor internal furnace and process applications.
SMART Clean
A boiler is a closed vessel in which fluid is heated. The fluid does not necessarily boil. The heated or vaporized fluid exits the boiler for use in various processes or heating applications, including water heating, central heating, boiler-based power generation, cooking, and sanitation.
A furnace, referred to as a heater or boiler in British English, is an appliance used to generate heat for all or part of a building. Furnaces are mostly used as a major component of a central heating system. Furnaces are permanently installed to provide heat to an interior space through intermediary fluid movement, which may be air, steam, or hot water. Heating appliances that use steam or hot water as the fluid are normally referred to as a residential steam boilers or residential hot water boilers. The most common fuel source for modern furnaces in North America and much of Europe is natural gas; other common fuel sources include LPG, fuel oil, wood and in rare cases coal. In some areas electrical resistance heating is used, especially where the cost of electricity is low or the primary purpose is for air conditioning. Modern high-efficiency furnaces can be up to 98% efficient and operate without a chimney, with a typical gas furnace being about 80% efficient. Waste gas and heat are mechanically ventilated through either metal flue pipes or polyvinyl chloride (PVC) pipes that can be vented through the side or roof of the structure. Fuel efficiency in a gas furnace is measured in AFUE.
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Sonic soot blowers offer a cost-effective and non-destructive means of preventing ash and particulate build-up within the power generation industry. They use high energy – low frequency sound waves that provide 360° particulate de-bonding and at a speed in excess of 344 metres per second. Because they employ non-destructive sound waves, unlike steam soot blowers they eliminate any concerns over corrosion, erosion or mechanical damage and do not produce an effluent stream.
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