Sponge iron reaction

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The sponge iron reaction (SIR) is a chemical process based on redox cycling of an iron-based contact mass, the first cycle is a conversion step between iron metal (Fe) and wuestite (FeO), the second cycle is a conversion step between wuestite (FeO) and magnetite (Fe3O4). [1] In application, the SIT is used in the reformer sponge iron cycle (RESC) in combination with a steam reforming unit.

Redox Chemical reaction

Redox is a chemical reaction in which the oxidation states of atoms are changed. Any such reaction involves both a reduction process and a complementary oxidation process, two key concepts involved with electron transfer processes. Redox reactions include all chemical reactions in which atoms have their oxidation state changed; in general, redox reactions involve the transfer of electrons between chemical species. The chemical species from which the electron is stripped is said to have been oxidized, while the chemical species to which the electron is added is said to have been reduced. It can be explained in simple terms:

Iron Chemical element with atomic number 26

Iron is a chemical element with symbol Fe and atomic number 26. It is a metal, that belongs to the first transition series and group 8 of the periodic table. It is by mass the most common element on Earth, forming much of Earth's outer and inner core. It is the fourth most common element in the Earth's crust.

Magnetite iron ore mineral

Magnetite is a rock mineral and one of the main iron ores, with the chemical formula Fe3O4. It is one of the oxides of iron, and is ferrimagnetic; it is attracted to a magnet and can be magnetized to become a permanent magnet itself. It is the most magnetic of all the naturally-occurring minerals on Earth. Naturally-magnetized pieces of magnetite, called lodestone, will attract small pieces of iron, which is how ancient peoples first discovered the property of magnetism. Today it is mined as iron ore.

Contents

Process description

The process has two modes, a reduction mode and an oxidation mode.

Iron-wuestite

FeO + H
2
Fe + H
2
O

Magnetite-wuestite

Fe
3
O
4
+ H
2
↔ 3FeO + H
2
O

Application

The reformer sponge iron cycle is a two step cycle to produce hydrogen from hydrocarbon fuels based SIR and steam. [2]

Hydrogen Chemical element with atomic number 1

Hydrogen is a chemical element with symbol H and atomic number 1. With a standard atomic weight of 1.008, hydrogen is the lightest element in the periodic table. Its monatomic form (H) is the most abundant chemical substance in the Universe, constituting roughly 75% of all baryonic mass. Non-remnant stars are mainly composed of hydrogen in the plasma state. The most common isotope of hydrogen, termed protium, has one proton and no neutrons.

Reformer sponge iron cycle

In the first step the hydrocarbon fuel is reformed to syngas in the reformer which is then used to reduce the iron oxide (magnetite—Fe3O4) to iron (wüstite—FeO), in the second step steam is utilized to re-oxidise the iron into magnetite and hydrogen. The iron oxide pellets are placed in a pelletbed and have a service life of several thousand redox cycles. [3]

Syngas

Syngas, or synthesis gas, is a fuel gas mixture consisting primarily of hydrogen, carbon monoxide, and very often some carbon dioxide. The name comes from its use as intermediates in creating synthetic natural gas (SNG) and for producing ammonia or methanol. Syngas is usually a product of gasification and the main application is electricity generation. Syngas is combustible and often used as a fuel of internal combustion engines. It has less than half the energy density of natural gas.

Iron oxide chemical compound composed of iron and oxygen

Iron oxides are chemical compounds composed of iron and oxygen. All together, there are sixteen known iron oxides and oxyhydroxides.

Wüstite oxide mineral

Wüstite (FeO) is a mineral form of iron(II) oxide found with meteorites and native iron. It has a gray color with a greenish tint in reflected light. Wüstite crystallizes in the isometric - hexoctahedral crystal system in opaque to translucent metallic grains. It has a Mohs hardness of 5 to 5.5 and a specific gravity of 5.88. Wüstite is a typical example of a non-stoichiometric compound.

See also

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Iron(II,III) oxide chemical compound

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Chemical looping combustion

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