Swaged sleeve

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A swaged sleeve is a connector that gets crimped using a hand tool and die (swaged). This type of compressed sleeve is commonly used to make mechanical or conductive connections. These sleeves join or terminate wire rope, aircraft cable, synthetic cable, fibrous rope, or electrical conductor cables.

Contents

Oval swaged sleeve Nicopress Swaged Sleeve.jpg
Oval swaged sleeve

Oval swaged sleeve

Copper oval sleeve NicopressOvalSleeve.tif
Copper oval sleeve

When properly applied to 7×7, 7×19 or 6×19 IWRC classification wire rope, the eye-splice configuration termination provides a secured connection equal to the breaking strength of the wire rope. The product was originally developed for the US Military, patented in 1942 and currently used in a wide range of applications and industries including: aerospace, defense, marine, material handling, and structural applications. [1] [2] [3]

Stop sleeve

Swaged stop sleeve Swaged Stop Sleeve.jpg
Swaged stop sleeve

The round stop sleeve is intended to be pressed on single wire or synthetic ropes, e.g. for use as an end stop.

Splicing sleeve

Electrical conductor splicing sleeves are designed to splice a range of conductors. Full tension sleeves are made of high conductivity copper, aluminum or steel with a specially bonded inner bore coating

Tools

Toggle-action swaging tool Nicopress Toggle-Action Swaging Tool.tif
Toggle-action swaging tool

A range of swaging tools are available to compress sleeves correctly. Tools range from manual pliers type and toggle-action to pneumatic, hydraulic and battery-operated hydraulic tools.

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References

  1. "Handbook of Oceanographic Winch, Wire and Cable Technology, Third Edition; Chapter 5.21" (PDF). Archived from the original (PDF) on 2013-10-23. Retrieved 2013-10-28.
  2. Glerum, Jay (2007). Stage Rigging Handbook, Third Edition. Carbondale, Illinois: Southern Illinois University Press. pp. 203–213. ISBN   978-0-8093-2741-6.
  3. "Parachute Rigger Handbook; Chapter 3" (PDF). Archived from the original (PDF) on 2013-04-20. Retrieved 2013-10-28.
  4. "Proper Cable Termination Instructions" (PDF). Archived from the original (PDF) on 2013-11-01. Retrieved 2013-10-29.