Thread-locking fluid or threadlocker is a single-component adhesive, applied to the threads of fasteners such as screws and bolts to prevent loosening, leakage, and corrosion.
Most thread-locking formulas are methacrylate-based and rely on the electrochemical activity of a metal substrate to cause polymerization of the fluid. Thread-locking fluid is thixotropic, which allows it to flow well over time, yet still resist shocks and vibrations. It can be permanent or removable; in the latter case, it may be removable merely by force or may also require heating, for example. Typically, brands are color-coded to indicate strength and whether they can be removed easily or require heat for removal.
Thread-locking fluid was developed by American professor Vernon K. Krieble in 1953. His company, American Sealants, founded the Loctite brand. [1] An early version of the compound was patented in 1960. [2]
Typically, thread-locking fluids are methacrylate-based, and cure anaerobically. Thread-locking fluid is often a thixotropic fluid: under shear stress, it exhibits a time-dependent decrease in viscosity to allow it to be squeezed into place but not flow too quickly on its own. [3]
Thread-locking fluid is typically sold in small containers, in amounts from 5 millilitres (about one teaspoon) to 250 millilitres (8.5 US fl oz). Threadlocker is also sold in sticks and in tape form, similar to teflon tape.
Type | Typical color | Torque to break free (3⁄8-16 (9.53 mm) size bolt) | Torque to continue turning | Temperature range |
---|---|---|---|---|
Low strength | ■ Purple | 7 N⋅m (62 lb⋅in ) | 3 N⋅m (27 lb⋅in) | −54 to 149 °C (−65 to 300 °F) |
Medium strength | ■ Blue | 12 N⋅m (110 lb⋅in) | 6 N⋅m (53 lb⋅in) | −54 to 149 °C (−65 to 300 °F) |
Medium strength surface insensitive | ■ Blue | 20 N⋅m (180 lb⋅in) | 7 N⋅m (62 lb⋅in) | −54 to 149 °C (−65 to 300 °F) |
High strength | ■ Red | 25 N⋅m (220 lb⋅in) | 25 N⋅m (220 lb⋅in) | −54 to 149 °C (−65 to 300 °F) |
High temperature | ■ Red | 20 N⋅m (180 lb⋅in) | 30 N⋅m (270 lb⋅in) | −54 to 232 °C (−65 to 450 °F) |
Penetrating | ■ Green | 10 N⋅m (89 lb⋅in) | 35 N⋅m (310 lb⋅in) | −54 to 149 °C (−65 to 300 °F) |
Thread-locking fluid may be applied before or after assembly, depending on the type. Threadlockers are available in varieties of "permanent", "removable", and "low-strength" formulas. Many brands color-code the container and the fluid itself to indicate the degree of permanency. The low-strength types prevent loosening under vibration, but may still be readily disassembled. Removable types resist higher amounts of vibration, but may still be disassembled with hand or power tools. The strongest permanent threadlockers are rated at 21 MPa (3,000 psi) in shear strength. The applied torque required to loosen a permanently threadlocked fastener may exceed the yield strength of the fastener itself, such that attempting disassembly by force may twist off the stem of the fastener. However, high-strength permanent threadlockers become potentially removable by heating the assembly, typically to 230 °C (446 °F).
Working temperatures for threadlocked fasteners are typically limited to 150 °C (300 °F), which is below the softening point of the methacrylate polymer. Above this temperature, the material softens and strength reduces.
Because thread locking adhesives typically rely on the electrochemical activity of a metal substrate to form a bond, surfaces must be clean to develop the full bonding strength. In the case of less electrochemically active metals such as the normally oxidised surface of aluminium, an additional step of priming is required for full strength results. [5]
Lock washers, locknuts, jam nuts, and safety wire may be used in conjunction with thread-locking fluid to prevent loosening of bolted joints.
Because electrochemical activity is one of the two triggers that cause polymerization of the threadlocker fluid, care must be taken to avoid contaminating the entire threadlocker container with threadlocker that has had contact with metal, or the material in the container may polymerize. [3]
Adhesive, also known as glue, cement, mucilage, or paste, is any non-metallic substance applied to one or both surfaces of two separate items that binds them together and resists their separation.
Cyanoacrylates are a family of strong fast-acting adhesives with industrial, medical, and household uses. They are derived from ethyl cyanoacrylate and related esters. The cyanoacrylate group in the monomer rapidly polymerizes in the presence of water to form long, strong chains.
Thixotropy is a time-dependent shear thinning property. Certain gels or fluids that are thick or viscous under static conditions will flow over time when shaken, agitated, shear-stressed, or otherwise stressed. They then take a fixed time to return to a more viscous state. Some non-Newtonian pseudoplastic fluids show a time-dependent change in viscosity; the longer the fluid undergoes shear stress, the lower its viscosity. A thixotropic fluid is a fluid which takes a finite time to attain equilibrium viscosity when introduced to a steep change in shear rate. Some thixotropic fluids return to a gel state almost instantly, such as ketchup, and are called pseudoplastic fluids. Others such as yogurt take much longer and can become nearly solid. Many gels and colloids are thixotropic materials, exhibiting a stable form at rest but becoming fluid when agitated. Thixotropy arises because particles or structured solutes require time to organize. An overview of thixotropy has been provided by Mewis and Wagner.
A fastener or fastening is a hardware device that mechanically joins or affixes two or more objects together. In general, fasteners are used to create non-permanent joints; that is, joints that can be removed or dismantled without damaging the joining components. Steel fasteners are usually made of stainless steel, carbon steel, or alloy steel.
A washer is a thin plate with a hole that is normally used to distribute the load of a threaded fastener, such as a bolt or nut. Other uses are as a spacer, spring, wear pad, preload indicating device, locking device, and to reduce vibration.
A bolted joint is one of the most common elements in construction and machine design. It consists of a male threaded fastener that captures and joins other parts, secured with a matching female screw thread. There are two main types of bolted joint designs: tension joints and shear joints.
Polyoxymethylene (POM), also known as acetal, polyacetal, and polyformaldehyde, is an engineering thermoplastic used in precision parts requiring high stiffness, low friction, and excellent dimensional stability. As with many other synthetic polymers, it is produced by different chemical firms with slightly different formulas and sold variously by such names as Delrin, Kocetal, Ultraform, Celcon, Ramtal, Duracon, Kepital, Polypenco, Tenac and Hostaform.
A safety wire or locking-wire is a type of positive locking device that prevents fasteners from falling out due to vibration and other forces. The presence of safety wiring may also serve to indicate that the fasteners have been properly tightened.
In American English, a set screw is a screw that is used to secure an object, by pressure and/or friction, within or against another object, such as fixing a pulley or gear to a shaft. A set screw is normally used without a nut, being screwed instead in a threaded hole drilled in only one of the two objects to be secured. A set screw is often headless and threaded along its entire length, so that it will sit entirely inside that hole; in which case it may be called a grub screw or blind screw.
An acrylate polymer is any of a group of polymers prepared from acrylate monomers. These plastics are noted for their transparency, resistance to breakage, and elasticity.
A lug nut or wheel nut is a fastener, specifically a nut, used to secure a wheel on a vehicle. Typically, lug nuts are found on automobiles, trucks (lorries), and other large vehicles using rubber tires.
Loctite is an American brand of adhesives, sealants, surface treatments, and other industrial chemicals that include acrylic, anaerobic, cyanoacrylate, epoxy, hot melt, silicone, urethane, and UV/light curing technologies. Loctite products are sold globally and are used in a variety of industrial and hobbyist applications.
Sealant is a substance used to block the passage of fluids through openings in materials, a type of mechanical seal. In building construction sealant is sometimes synonymous with caulk and also serve the purposes of blocking dust, sound and heat transmission. Sealants may be weak or strong, flexible or rigid, permanent or temporary. Sealants are not adhesives but some have adhesive qualities and are called adhesive-sealants or structural sealants.
A screw is a mechanism that converts rotational motion to linear motion, and a torque to a linear force. It is one of the six classical simple machines. The most common form consists of a cylindrical shaft with helical grooves or ridges called threads around the outside. The screw passes through a hole in another object or medium, with threads on the inside of the hole that mesh with the screw's threads. When the shaft of the screw is rotated relative to the stationary threads, the screw moves along its axis relative to the medium surrounding it; for example rotating a wood screw forces it into wood. In screw mechanisms, either the screw shaft can rotate through a threaded hole in a stationary object, or a threaded collar such as a nut can rotate around a stationary screw shaft. Geometrically, a screw can be viewed as a narrow inclined plane wrapped around a cylinder.
A locknut, also known as a lock nut, locking nut, self-locking nut, prevailing torque nut, stiff nut or elastic stop nut, is a nut that resists loosening under vibrations and torque. Prevailing torque nuts have some portion of the nut that deforms elastically to provide a locking action. Free-spinning locknuts exist which carry the advantage of not requiring extra torque until seated.
A threaded insert, also known as a threaded bushing, is a fastener element that is inserted into an object to add a threaded hole. They may be used to repair a stripped threaded hole, provide a durable threaded hole in a soft material, place a thread on a material too thin to accept it, mold or cast threads into a work piece thereby eliminating a machining operation, or simplify changeover from unified to metric threads or vice versa.
A jam nut is a low profile type of nut, typically half as tall as a standard nut. It is commonly used as a type of locknut, where it is "jammed" up against a standard nut to lock the two in place. It is also used in situations where a standard nut would not fit.
A distorted thread locknut, is a type of locknut that uses a deformed section of thread to keep the nut from loosening from vibrations or rotation of the clamped item. They are broken down into four types: elliptical offset nuts, centerlock nuts, toplock nuts and partially depitched (Philidas) nuts.
A nut is a type of fastener with a threaded hole. Nuts are almost always used in conjunction with a mating bolt to fasten multiple parts together. The two partners are kept together by a combination of their threads' friction, a slight stretching of the bolt, and compression of the parts to be held together.
Adhesive bonding is a process by which two members of equal or dissimilar composition are joined. It is used in place of, or to complement other joining methods such mechanical fasting by the use nails, rivets, screws or bolts and many welding processes. The use of adhesives provides many advantages over welding and mechanical fastening in steel construction; however, many challenges still exist that have made the use of adhesives in structural steel components very limited.