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Tonejet is a drop-on-demand inkjet printing technology that enables the direct digital deposition of printing ink onto substrates. The Tonejet digital printing process is targeted at commercial and industrial applications. [1]
Tonejet was first disclosed in Patent Cooperation Treaty publication WO 93/11866 dated June 24, 1993, with the inventor named as Luis Lima-Marques assigned to Research Laboratories of Australia Pty. Ltd., in Adelaide, Australia. [2] A number of patents relating to the technology, including United States Patent 6,260,954, have been granted. Research Laboratories of Australia formed a partnership with The Technology Partnership plc, a technology and product development company from the UK, to add hardware development expertise. Tonejet now has its headquarters in Cambridge, UK. [3]
The Tonejet process is an electrostatic drop-on-demand deposition technology that enables high-quality images to be printed onto virtually any type of absorbing or non-absorbing substrate at high speed. The Tonejet process consists of electrostatic concentration and ejection of particles from a fluid. The Tonejet print head enables an electric field to be applied to the ink. The Tonejet ink is a key part of the ejection process; it consists of electrically charged conventional pigments in a non-conductive liquid. In the Tonejet printhead, an electric force is applied directly to the charged ink particles. The longer the electric pulse is applied, the more ink is ejected. The Tonejet ejection process concentrates the ink prior to ejecting the droplets onto the substrate, with continuous greyscale control. The Tonejet printhead is a three-dimensional structure consisting of side walls, flow channels and ejectors. An ink meniscus is formed between the side walls and the ejector. The Tonejet printhead is therefore a simple, nozzleless, open structure. [4]
In late 2007, Tonejet announced that it had produced the world's widest integral printhead for use in an industrial printer. The 172 mm (6.8 in) wide printhead would enable the vast majority of food and drink packaging to be printed in a single pass, thereby bringing substantial logistics and cost savings to the packaging industry. [5]
In 2008, Ball Packaging Europe announced that in cooperation with Tonejet, they would supply individually designed beverage cans using the Tonejet process with photo quality, 600 dpi resolution. [6]
In June 2010, Air Berlin launched its own line of beverage cans after becoming the first customer for Ball Packaging Europe's technology co-operation with Tonejet. [7] There is some interest particularly in printing cans for the craft beer market. [8] [9] [10]
In computing, a printer is a peripheral machine which makes a persistent representation of graphics or text, usually on paper. While most output is human-readable, bar code printers are an example of an expanded use for printers. Different types of printers include 3D printers, inkjet printers, laser printers, and thermal printers.
Laser printing is an electrostatic digital printing process. It produces high-quality text and graphics by repeatedly passing a laser beam back and forth over a negatively charged cylinder called a "drum" to define a differentially charged image. The drum then selectively collects electrically charged powdered ink (toner), and transfers the image to paper, which is then heated to permanently fuse the text, imagery, or both, to the paper. As with digital photocopiers, laser printers employ a xerographic printing process. Laser printing differs from traditional xerography as implemented in analog photocopiers in that in the latter, the image is formed by reflecting light off an existing document onto the exposed drum.
Inkjet printing is a type of computer printing that recreates a digital image by propelling droplets of ink onto paper and plastic substrates. Inkjet printers were the most commonly used type of printer in 2008, and range from small inexpensive consumer models to expensive professional machines. By 2019, laser printers outsold inkjet printers by nearly a 2:1 ratio, 9.6% vs 5.1% of all computer peripherals.
Dye-sublimation printing is a term that covers several distinct digital computer printing techniques that involve using heat to transfer dye onto a substrate.
Thermal-transfer printing is a digital printing method in which material is applied to paper by melting a coating of ribbon so that it stays glued to the material on which the print is applied. It contrasts with direct thermal printing, where no ribbon is present in the process.
Digital printing is a method of printing from a digital-based image directly to a variety of media. It usually refers to professional printing where small-run jobs from desktop publishing and other digital sources are printed using large-format and/or high-volume laser or inkjet printers.
Rotogravure is a type of intaglio printing process, which involves engraving the image onto an image carrier. In gravure printing, the image is engraved onto a cylinder because, like offset printing and flexography, it uses a rotary printing press.
3D printing or additive manufacturing is the construction of a three-dimensional object from a CAD model or a digital 3D model. It can be done in a variety of processes in which material is deposited, joined or solidified under computer control, with material being added together, typically layer by layer.
A letter-quality printer was a form of computer impact printer that was able to print with the quality typically expected from a business typewriter such as an IBM Selectric.
An Iris printer is a large-format color inkjet printer designed for prepress proofing. It was introduced in 1985 by Iris Graphics, originally of Stoneham, Massachusetts, and is currently manufactured by the Graphic Communications Group of Eastman Kodak. It is also used in the fine art reproduction market as a final output digital printing press, as in Giclée.
Wide format printers are generally accepted to be any computer-controlled printing machines (printers) that support a maximum print roll width of between 18 and 100 inches. Printers with capacities over 100 in wide are considered super-wide or grand format. Wide-format printers are used to print banners, posters, trade show graphics, wallpaper, murals, backlit film (duratrans), vehicle image wraps, electronic circuit schematics, architectural drawings, construction plans, backdrops for theatrical and media sets, and any other large format artwork or signage. Wide-format printers usually employ some variant of inkjet or toner-based technology to produce the printed image; and are more economical than other print methods such as screen printing for most short-run print projects, depending on print size, run length, and the type of substrate or print medium. Wide-format printers are usually designed for printing onto a roll of print media that feeds incrementally during the print process, rather than onto individual sheets.
An ink cartridge or inkjet cartridge is a component of an inkjet printer that contains the ink that is deposited onto paper during printing.
Solid ink is a type of ink used in printing. Solid ink is a waxy resin-based polymer that must be melted prior to usage unlike conventional liquid inks. The technology is used most in graphics and large format printing environments where color vividness and cost efficiency are important.
Printed electronics is a set of printing methods used to create electrical devices on various substrates. Printing typically uses common printing equipment suitable for defining patterns on material, such as screen printing, flexography, gravure, offset lithography, and inkjet. By electronic-industry standards, these are low-cost processes. Electrically functional electronic or optical inks are deposited on the substrate, creating active or passive devices, such as thin film transistors; capacitors; coils; resistors. Some researchers expect printed electronics to facilitate widespread, very low-cost, low-performance electronics for applications such as flexible displays, smart labels, decorative and animated posters, and active clothing that do not require high performance.
Flatbed digital printers, also known as flatbed printers or flatbed UV printers, are printers characterized by a flat surface upon which a material is placed to be printed on. Flatbed printers are capable of printing on a wide variety of materials such as photographic paper, film, cloth, plastic, pvc, acrylic, glass, ceramic, metal, wood, leather, etc.). Flatbed digital printers usually use UV curable inks made of acrylic monomers that are then exposed to strong UV-light to cure, or polymerize them. This process allows for printing on a wide variety of surfaces such as wood or canvas, carpet, tile, and even glass. The adjustable printing bed makes it possible to print on surfaces ranging in thickness from a sheet of paper often up to as much as several inches. Typically used for commercial applications, flatbed printing is often a substitute for screen-printing. Since no printing plates or silkscreens must be produced, digital printing technology allows shorter runs of signs to be produced economically. Many of the high-end flatbed printers allow for roll-feed, allowing for unattended printing.
A photocopier is a machine that makes copies of documents and other visual images onto paper or plastic film quickly and cheaply. Most modern photocopiers use a technology called xerography, a dry process that uses electrostatic charges on a light-sensitive photoreceptor to first attract and then transfer toner particles onto paper in the form of an image. The toner is then fused onto the paper using heat, pressure, or a combination of both. Copiers can also use other technologies, such as inkjet, but xerography is standard for office copying.
Inkjet solar cells are solar cells manufactured by low-cost, high tech methods that use an inkjet printer to lay down the semiconductor material and the electrodes onto a solar cell substrate.
Benny Landa is an Israeli entrepreneur and inventor. He founded Indigo Digital Press in 1977 and The Landa Group in 2003. In the print production industry, Landa has been called the "father of commercial digital printing."
Inkjet technology originally was invented for depositing aqueous inks on paper in 'selective' positions based on the ink properties only. Inkjet nozzles and inks were designed together and the inkjet performance was based on a design. It was used as a data recorder in the early 1950s, later in the 1950s co-solvent-based inks in the publishing industry were seen for text and images, then solvent-based inks appeared in industrial marking on specialized surfaces and in the1990's phase change or hot-melt ink has become a popular with images and digital fabrication of electronic and mechanical devices, especially jewelry. Although the terms "jetting", "inkjet technology" and "inkjet printing", are commonly used interchangeably, inkjet printing usually refers to the publishing industry, used for printing graphical content, while industrial jetting usually refers to general purpose fabrication via material particle deposition.
A variety of processes, equipment, and materials are used in the production of a three-dimensional object via additive manufacturing. 3D printing is also known as additive manufacturing, because the numerous available 3D printing process tend to be additive in nature, with a few key differences in the technologies and the materials used in this process.