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Bakelite, formally Polyoxybenzylmethyleneglycolanhydride, is a thermosetting phenol formaldehyde resin, formed from a condensation reaction of phenol with formaldehyde. The first plastic made from synthetic components, it was developed by Leo Baekeland in Yonkers, New York in 1907, and patented on December 7, 1909.
A printed circuit board (PCB), also called printed wiring board (PWB), is a medium used to connect or "wire" components to one another in a circuit. It takes the form of a laminated sandwich structure of conductive and insulating layers: each of the conductive layers is designed with an artwork pattern of traces, planes and other features etched from one or more sheet layers of copper laminated onto and/or between sheet layers of a non-conductive substrate. Electrical components may be fixed to conductive pads on the outer layers in the shape designed to accept the component's terminals, generally by means of soldering, to both electrically connect and mechanically fasten them to it. Another manufacturing process adds vias, plated-through holes that allow interconnections between layers.
Phenol formaldehyde resins (PF) are synthetic polymers obtained by the reaction of phenol or substituted phenol with formaldehyde. Used as the basis for Bakelite, PFs were the first commercial synthetic resins (plastics). They have been widely used for the production of molded products including billiard balls, laboratory countertops, and as coatings and adhesives. They were at one time the primary material used for the production of circuit boards but have been largely replaced with epoxy resins and fiberglass cloth, as with fire-resistant FR-4 circuit board materials.
Lamination is the technique/process of manufacturing a material in multiple layers, so that the composite material achieves improved strength, stability, sound insulation, appearance, or other properties from the use of the differing materials, such as plastic. A laminate is a permanently assembled object created using heat, pressure, welding, or adhesives. Various coating machines, machine presses and calendering equipment are used.
The gelatin silver process is the most commonly used chemical process in black-and-white photography, and is the fundamental chemical process for modern analog color photography. As such, films and printing papers available for analog photography rarely rely on any other chemical process to record an image. A suspension of silver salts in gelatin is coated onto a support such as glass, flexible plastic or film, baryta paper, or resin-coated paper. These light-sensitive materials are stable under normal keeping conditions and are able to be exposed and processed even many years after their manufacture. The "dry plate" gelatin process was an improvement on the collodion wet-plate process dominant from the 1850s–1880s, which had to be exposed and developed immediately after coating.
Pre-preg is a composite material made from "pre-impregnated" fibers and a partially cured polymer matrix, such as epoxy or phenolic resin, or even thermoplastic mixed with liquid rubbers or resins. The fibers often take the form of a weave and the matrix is used to bond them together and to other components during manufacture. The thermoset matrix is only partially cured to allow easy handling; this B-Stage material requires cold storage to prevent complete curing. B-Stage pre-preg is always stored in cooled areas since heat accelerates complete polymerization. Hence, composite structures built of pre-pregs will mostly require an oven or autoclave to cure. The main idea behind a pre-preg material is the use of anisotropic mechanical properties along the fibers, while the polymer matrix provides filling properties, keeping the fibers in a single system.
Particle board, also known as particleboard, chipboard, or low-density fiberboard, is an engineered wood product manufactured from wood chips and a synthetic resin or other suitable binder, which is pressed and extruded. Particle board is often confused with oriented strand board, a different type of fiberboard that uses machined wood flakes and offers more strength.
Hardboard, also called high-density fiberboard (HDF), is a type of fiberboard, which is an engineered wood product. It is used in furniture and in the construction industry.
Arborite is the leading Canadian manufacturer of high-pressure decorative plastic laminates (HPL). Best known as a counter top surfacing material, this laminate is a durable decorative veneer applied to cabinetry, furniture, and other horizontal and vertical surfaces. The original Arborite material was developed in 1942 by the Howard Smith Paper Company as an innovative way to utilize waste by-products of the Canadian papermaking industry, and to this day any laminate used for the same purpose is commonly referred to in Canada by the trade name Arborite.
Paper composite panels are a phenolic resin/cellulose composite material made from partially recycled paper and phenolic resin. Multiple layers of paper are soaked in phenolic resin, then molded and baked into net shape in a heated form or press. Originally distributed as a commercial kitchen surface in the 1950s, it has recently been adapted for use in skateboard parks as well as various other applications, such as residential counters, cabinetry, fiberglass cores, guitar fingerboards, signage, exterior wall cladding, and a variety of architectural applications.
A countertop, also counter top, counter, benchtop, worktop or kitchen bench, bunker is a raised, firm, flat, and horizontal surface. They are built for work in kitchens or other food preparation areas, bathrooms or lavatories, and workrooms in general. The surface is frequently installed upon and supported by cabinets, positioned at an ergonomic height for the user and the particular task for which it is designed. A countertop may be constructed of various materials with different attributes of functionality, durability and aesthetics, and may have built-in appliances, or accessory items relative to the intended application.
Fiberboard or fibreboard is a type of engineered wood product that is made out of wood fibers. Types of fiberboard include particle board or low-density fiberboard (LDF), medium-density fiberboard (MDF), and hardboard or high-density fiberboard (HDF).
Hexion Inc. or Hexion is a chemical company based in Columbus, Ohio. It produces thermoset resins and related technologies and specialty products.
The Arta Industrial Group is a multinational conglomerate company headquartered in Tehran, Iran. In terms of market capitalization and revenues, Arta Group is one of the largest private corporate group in Iran.
Extrusion coating is the coating of a molten web of synthetic resin onto a substrate material. It is a versatile coating technique used for the economic application of various plastics, notably polyethylene, onto paperboard, corrugated fiberboard, paper, aluminium foils, cellulose, Non-wovens, or plastic films.
Fiberglass sheet laminating is the process of taking a thin fiberglass sheet and laminating it to another material in order to provide strength and support to that material.
Lamination paper is a paper used for laminates. Normally on particle or fiberboards giving a good-looking and resistant surface for use as furniture, decoration panels and flooring.
Pressboard is a class of cellulose-based material constructed of several layers (plies) of paper which, when compressed using a combination of heat and pressure, form a stiff, dense material in a range of weights. Pressboard has been widely used in traditional school and office products such as spiral-bound notebooks and three-ring binders, but its unique physical characteristics lend itself readily to a variety of end-uses, including document storage, filing supplies, report covers, folding cartons, tags, labels, and industrial applications. It is commonly used to make the back panels of radios and some televisions. Pressboard may be converted using a number of different techniques, and accepts a range of value-add decorating techniques. Pressboard may contain recycled fiber content, and is typically itself recyclable and biodegradable, making it an environmentally-sound choice for those seeking an alternative to petroleum-derived substrates. Pressboard has also been made from cornstalks.
Decorative laminates are laminated products primarily used as furniture surface materials or wall paneling. It can be manufactured as either high- or low-pressure laminate, with the two processes not much different from each other except for the pressure applied in the pressing process. Also, laminate can be produced either in batches or in a continuous process; the latter is called continuous pressure laminate (CPL).
Impregnation resins are slightly viscous, organic liquids that are used in the forest products industry for wood modification. They typically contain formaldehyde and are composed of dimers and trimers of the main molecule. These can become polymer solutions upon curing inside of a wood substrate, imparting stabilizing properties. Impregnation of these resins involves a vacuum chamber procedure that completely disperses the resin into the wood. Once inside of the wood, the resin can diffuse into the cell wall and enhance the physical strength of the wood even further.
References
- History of Trespa on the Trespa website
- Patents held by Trespa International on IPEXL
- BePlas
- ↑ Hermann Krages, with photo in Der Spiegel
- ↑ Krages losses on the stock market in 1962 in Der Spiegel
- ↑ Trespa patent for scratch resistance, 1985
- ↑ paper on the Dry-forming process from the Technical University of Delft