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A tribometer is an instrument that measures tribological quantities, such as coefficient of friction, friction force, and wear volume, between two surfaces in contact. It was invented by the 18th century Dutch scientist Musschenbroek [1] [2]
A tribotester is the general name given to a machine or device used to perform tests and simulations of wear, friction and lubrication which are the subject of the study of tribology.[ citation needed ] Often tribotesters are extremely specific in their function and are fabricated by manufacturers who desire to test and analyze the long-term performance of their products. An example is that of orthopedic implant manufacturers who have spent considerable sums of money to develop tribotesters that accurately reproduce the motions and forces that occur in human hip joints so that they can perform accelerated wear tests of their products.
A simple tribometer is described by a hanging mass and a mass resting on a horizontal surface, connected to each other via a string and pulley. The coefficient of friction, µ, when the system is stationary, is determined by increasing the hanging mass until the moment that the resting mass begins to slide. Then using the general equation for friction force:
Where N, the normal force, is equal to the weight (mass x gravity) of the sitting mass (mT) and F, the loading force, is equal to the weight (mass x gravity) of the hanging mass (mH).
To determine the kinetic coefficient of friction the hanging mass is increased or decreased until the mass system moves at a constant speed.
In both cases, the coefficient of friction is simplified to the ratio of the two masses:
In most test applications using tribometers, wear is measured by comparing the mass or surfaces of test specimens before and after testing. Equipment and methods used to examine the worn surfaces include optical microscopes, scanning electron microscopes, optical interferometry and mechanical roughness testers.
Tribometers are often referred to by the specific contact arrangement they simulate or by the original equipment developer. Several arrangements are:
A bouncing ball tribometer consists of a ball which is impacted at an angle against a surface. During a typical test, a ball is slid on an angle along a track until it impacts a surface and then bounces off of the surface. The friction produced in the contact between the ball and the surface results in a horizontal force on the surface and a rotational force on the ball. Frictional force is determined by finding the rotational speed of the ball using high speed photography or by measuring the force on the horizontal surface. Pressure in the contact is very high due to the large instantaneous force caused by the impact with the ball.
Bouncing ball tribometers have been used to determine the shear characteristics of lubricants under high pressures such as is found in ball bearings or gears.
A pin on disc tribometer consists of a stationary pin that is normally loaded against a rotating disc. The pin can have any shape to simulate a specific contact, but cylindrical tips are often used to simplify the contact geometry. The coefficient of friction is determined by the ratio of the frictional force to the loading force on the pin.
The pin on disc test has proved useful in providing a simple wear and friction test for low friction coatings such as diamond-like carbon coatings on valve train components in internal combustion engines.
Friction is the force resisting the relative motion of solid surfaces, fluid layers, and material elements sliding against each other. Types of friction include dry, fluid, lubricated, skin, and internal.
A lubricant is a substance that helps to reduce friction between surfaces in mutual contact, which ultimately reduces the heat generated when the surfaces move. It may also have the function of transmitting forces, transporting foreign particles, or heating or cooling the surfaces. The property of reducing friction is known as lubricity.
Lubrication is the process or technique of using a lubricant to reduce friction and wear and tear in a contact between two surfaces. The study of lubrication is a discipline in the field of tribology.
Wear is the damaging, gradual removal or deformation of material at solid surfaces. Causes of wear can be mechanical or chemical. The study of wear and related processes is referred to as tribology.
Tribology is the science and engineering of understanding friction, lubrication and wear phenomena for interacting surfaces in relative motion. It is highly interdisciplinary, drawing on many academic fields, including physics, chemistry, materials science, mathematics, biology and engineering. The fundamental objects of study in tribology are tribosystems, which are physical systems of contacting surfaces. Subfields of tribology include biotribology, nanotribology and space tribology. It is also related to other areas such as the coupling of corrosion and tribology in tribocorrosion and the contact mechanics of how surfaces in contact deform. Approximately 20% of the total energy expenditure of the world is due to the impact of friction and wear in the transportation, manufacturing, power generation, and residential sectors.
In mechanics, the normal force is the component of a contact force that is perpendicular to the surface that an object contacts, as in Figure 1. In this instance normal is used in the geometric sense and means perpendicular, as opposed to the common language use of normal meaning "ordinary" or "expected". A person standing still on a platform is acted upon by gravity, which would pull them down towards the Earth's core unless there were a countervailing force from the resistance of the platform's molecules, a force which is named the "normal force".
False brinelling is a bearing damage caused by fretting, with or without corrosion, that causes imprints that look similar to brinelling, but are caused by a different mechanism. False brinelling may occur in bearings which act under small oscillations or vibrations.
Galling is a form of wear caused by adhesion between sliding surfaces. When a material galls, some of it is pulled with the contacting surface, especially if there is a large amount of force compressing the surfaces together. Galling is caused by a combination of friction and adhesion between the surfaces, followed by slipping and tearing of crystal structure beneath the surface. This will generally leave some material stuck or even friction welded to the adjacent surface, whereas the galled material may appear gouged with balled-up or torn lumps of material stuck to its surface.
The Twist Compression Tester ("TCT") is a hydraulically operated bench-top apparatus used to evaluate the level of friction and/or wear between two materials under lubricated or non-lubricated conditions.
Nanotribology is the branch of tribology that studies friction, wear, adhesion and lubrication phenomena at the nanoscale, where atomic interactions and quantum effects are not negligible. The aim of this discipline is characterizing and modifying surfaces for both scientific and technological purposes.
Fretting refers to wear and sometimes corrosion damage of loaded surfaces in contact while they encounter small oscillatory movements tangential to the surface. Fretting is caused by adhesion of contact surface asperities, which are subsequently broken again by the small movement. This breaking causes wear debris to be formed.
Traction, traction force or tractive force is a force used to generate motion between a body and a tangential surface, through the use of either dry friction or shear force. It has important applications in vehicles, as in tractive effort.
The stick–slip phenomenon, also known as the slip–stick phenomenon or simply stick–slip, is a type of motion exhibited by objects in contact sliding over one another. The motion of these objects is usually not perfectly smooth, but rather irregular, with brief accelerations (slips) interrupted by stops (sticks). Stick–slip motion is normally connected to friction, and may generate vibration (noise) or be associated with mechanical wear of the moving objects, and is thus often undesirable in mechanical devices. On the other hand, stick–slip motion can be useful in some situations, such as the movement of a bow across a string to create musical tones in a bowed string instrument.
Lubricity is the measure of the reduction in friction and/or wear by a lubricant. The study of lubrication and wear mechanisms is called tribology.
The Calo tester, also known as a ball craterer or coating thickness tester, is a simple and inexpensive piece of equipment used to measure the thickness of coatings. Coatings with thicknesses typically between 0.1 to 50 micrometres, such as Physical Vapor Deposition (PVD) coatings or Chemical Vapor Deposition (CVD) coatings, are used in many industries to improve the surface properties of tools and components. The Calo tester is also used to measure the amount of coating wear after a wear test carried out using a Pin-on-Disc Tester.
The Stribeck curve is a fundamental concept in the field of tribology. It shows that friction in fluid-lubricated contacts is a non-linear function of the contact load, the lubricant viscosity and the lubricant entrainment speed. The discovery and underlying research is usually attributed to Richard Stribeck and Mayo D. Hersey, who studied friction in journal bearings for railway wagon applications during the first half of the 20th century; however, other researchers have arrived at similar conclusions before. The mechanisms along the Stribeck curve have been understood today also on the atomistic level.
Dry lubricants or solid lubricants are materials that, despite being in the solid phase, are able to reduce friction between two surfaces sliding against each other without the need for a liquid oil medium.
Revitalizant is a semi-permanent treatment for metals found in automobile engines, transmissions, fuel pumps, and other friction surfaces in industrial and other machines. The treatment is added to the engine oil, operating fluids, or fuel. The treatment forms a protective cermet or ceramic-metal coating on the friction metal parts of the mechanisms directly during the process of their operation. The Revitalizant solves the problem of non-wear operation of cars and mechanisms.
Floor slip resistance testing is the science of measuring the coefficient of friction of flooring surfaces, either in a laboratory or on floors in situ. Slip resistance testing is usually desired by the building's owner or manager when there has been a report of a slip and fall accident, when there has been a report of a near accident, or (preferably) before the flooring is installed on the property. Flooring is tested using a tribometer to discover if there is a high propensity for slip and fall accidents on it, either dry and/or when wet with water or lubricated with other contaminants such as kitchen grease, hydraulic oil, etc. There have been numerous floor slip resistance testing tribometers and lab devices produced around the world to measure both the static (stationary) and dynamic coefficient of friction, but presently there are only a few that have been proven to be reliable for obtaining useful safety results and that have current official test methods. Static coefficient of friction (SCOF) testing has always been unreliable for assessing safety in the wet condition, so any reliable slip resistance test will be measuring the available slip resistance to someone who is moving (dynamic) across the floor, and therefore will be assessing dynamic coefficient of friction (DCOF). If an instrument has no official published test method, or has a withdrawn test method, then there is a problem with the instrument, often being poor precision.
Extreme tribology refers to tribological situations under extreme operating conditions which can be related to high loads and/or temperatures, or severe environments. Also, they may be related to high transitory contact conditions, or to situations with near-impossible monitoring and maintenance opportunities. In general, extreme conditions can typically be categorized as involving abnormally high or excessive exposure to e.g. cold, heat, pressure, vacuum, voltage, corrosive chemicals, vibration, or dust. The extreme conditions should include any device or system requiring a lubricant operating under any of the following conditions: