A truck scale (US), weighbridge (non-US) or railroad scale is a large set of scales, usually mounted permanently on a concrete foundation, that is used to weigh entire rail or road vehicles and their contents. By weighing the vehicle both empty and when loaded, the load carried by the vehicle can be calculated.
The key component that uses a weighbridge in order to make the weigh measurement is load cells.
The examples and perspective in this section deal primarily with the United States and do not represent a worldwide view of the subject.(March 2020) |
Commercial scales have to be National Type Evaluation Program (NTEP) approved or certified. The certification is issued by the National Conference on Weights and Measures (NCWM), in accordance to the National Institute of Standards and Technology (NIST), "Handbook 44" specifications and tolerances, [1] through Conformity Assessment and the Verified Conformity Assessment Program (VCAP) [2]
Handbook 44: General Code paragraph G-A.1.; and the NIST Handbook 130 (Uniform Weights and Measures Law; Section 1.13.) define Commercial Weighing and Measuring Equipment as follows;
weights and measures and weighing and measuring devices commercially used or employed in establishing the size, quantity, extent, area, or measurement of quantities, things, produce, or articles for distribution or consumption, purchased, offered, or submitted for sale, hire, or award, or in computing any basic charge or payment for services rendered on the basis of weight or measure.
NTEP approved scales are generally considered those scales which are intended by the manufacturer for use in commercial applications where products are sold by weight. NTEP Approved is also known as Legal for Trade or complies with Handbook 44. NTEP scales are commonly used for applications ranging from weighing coldcuts at the deli, to fruit at the roadside farm stand, shipping centers for determining shipping cost to weighing gold and silver and more. [3]
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A rail weighbridge [4] is used to weigh rollingstock including railroad cars, railroad cars, goods wagons and locomotives, empty or loaded. When loaded, the net weight of the cargo is the gross weight less the tare weight when known. It is also used to weigh trams.
There are different types, but all of them have electronic sensors built into the track that measure the weight. All designs have in common that there must be a sufficient approach and departure distance in front of and behind the respective scale. All of them can measure independently of the direction of travel and whether the train is being pushed or pulled.
In principle, a distinction is made between three different types of construction: [5]
The dynamic weighbridge consists of one or more weighbridges that can be connected together. The construction of the weighbridge is similar to the static track scales with load cells and weighing platform. The rails are applied to the weighing platform and are designed with rail bevelling. Rail switches are integrated into the rails to detect the position of the wagons on the scale. Together with the weighing terminal and the software, the weight of the individual wagons or the bogies is determined dynamically during the passage at up to 10 km/h.
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For dynamic track scales with force sensors, several force sensors are drilled and pressed into the track. When a train passes over the scales at up to 30 km/h, the rail is deformed by the mass of the vehicle (deformation). The change in material stress deforms the sensor, in which strain gauges are mounted as in a classic load cell. Thus, the weight of the individual wheelset or bogie can be calculated from the specific deformation behaviour of the rail.
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A dynamic track weigher based on weighing sleepers is, like the strain gauge in rail weigher, a gapless construction without rail cuts. In simple terms, several sleepers are removed from the track and replaced by weighing sleepers. Load cells are installed in these sleepers. Compared to the weighbridge, the gapless (and thus force-coupled) design means that the weighbridge cannot be statically adjusted, but can only operate purely dynamically. This requires a very stable substructure without a jump in stiffness. The difference to the scale with strain gauge in the rail is that calibratable sensors can be used for this variant and the scale is therefore calibratable.
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Truck scales can be surface mounted with a ramp leading up a short distance and the weighing equipment underneath or they can be pit mounted with the weighing equipment and platform in a pit so that the weighing surface is level with the road. They are typically built from steel or concrete and by nature are extremely robust.
In earlier versions the bridge is installed over a rectangular pit that contains levers that ultimately connect to a balance mechanism. The most complex portion of this type is the arrangement of levers underneath the weighbridge since the response of the scale must be independent of the distribution of the load. [6] Modern devices use multiple load cells that connect to an electronic equipment to totalize the sensor inputs. In either type of semi-permanent scale the weight readings are typically recorded in a nearby hut or office.
Many weighbridges are now linked to a PC which runs truck scale software capable of printing tickets and providing reporting features.
Truck scales can be used for two main purposes:
They are used in industries that manufacture or move bulk items, such as in mines or quarries, garbage dumps / recycling centers, bulk liquid and powder movement, household goods, and electrical equipment. Since the weight of the vehicle carrying the goods is known (and can be ascertained quickly if it is not known by the simple expedient of weighing the empty vehicle) they are a quick and easy way to measure the flow of bulk goods in and out of different locations.
A single axle truck scale or axle weighing system can be used to check individual axle weights and gross vehicle weights to determine whether the vehicle is safe to travel on the public highway without being stopped and fined by the authorities for being overloaded. Similar to the full size truck scale these systems can be pit mounted with the weighing surface flush to the level of the roadway or surface mounted.
For many uses (such as at police over the road truck weigh stations or temporary road intercepts) weighbridges have been largely supplanted by simple and thin electronic weigh cells, over which a vehicle is slowly driven. A computer records the output of the cell and accumulates the total vehicle weight. By weighing the force of each axle it can be assured that the vehicle is within statutory limits, which typically will impose a total vehicle weight, a maximum weight within an axle span limit and an individual axle limit. The former two limits ensure the safety of bridges while the latter protects the road surface.
Portable truck scales can also be found in use around the world. A portable truck scale will have lower frame work that can be placed on non-typical surfaces such as dirt. These scales retain the same level of accuracy as a pit-type scale, with accuracy of up to + or - 1%. The first portable truck scale record in the US was units operated by the Weight Patrol of the Los Angeles Motor Patrol in 1929. Four such weighing units were used with one under each of the trucks wheels. Each unit could record up to 15,000 pounds (6,800 kg). [7]
Digital Load cells : Digital load cells have replaced traditional analog ones due to their superior accuracy, faster response times, and better resistance to environmental factors. These load cells offer real-time weight data with reduced signal interference.
Weighbridge Software Integration : Weighbridge software has been developed to streamline data collection, analysis, and reporting. This software simplifies integration with other business systems, improving compliance tracking, inventory management, and billing.
Remote Monitoring & Connectivity : Weighbridges now feature remote monitoring capabilities, allowing users to access weight data and system status in real-time from a distance. This feature enhances efficiency by providing preventive maintenance and troubleshooting capabilities.
In- Motion weighing : In-motion weighbridge systems have revolutionized truck weighing by allowing vehicles to be weighed while moving slowly over the scale. This eliminates the need for stopping for weighing, improving traffic flow and saving time.
RFID Technology : RFID technology is being integrated into weighbridge systems to automate the identification of vehicles and goods. This improves data accuracy, speeds up the weighing process, and reduces errors.
Imaging : Advanced camera systems capture images of vehicles and their loads during the weighing process. This visual evidence can be useful in dispute resolution, record-keeping, and verification.
Data Analytics & Reporting : Weighbridge technology now includes powerful data analytics tools that help organizations draw insights from weight data. These insights can aid in making informed operational decisions, identifying patterns, and optimizing load distribution
Mobile Apps & Cloud Integration : Mobile applications allow users to interact with weighbridge systems remotely and access reports, alerts, and real-time weight data. Integration with the cloud ensures secure data storage and cross-platform accessibility.
Sustainable : Weighbridge designs now incorporate solar-powered systems and energy-saving components to minimize their environmental impact.
Enhanced Durability & Construction : Weighbridge construction materials have advanced to withstand heavy usage, harsh weather conditions, and corrosive environments, resulting in longer lifespans and reduced maintenance requirements.
A bogie comprises two or more wheelsets, in a frame, attached under a vehicle by a pivot. Bogies take various forms in various modes of transport. A bogie may remain normally attached or be quickly detachable. It may include suspension components within it, or be solid and in turn be suspended. It may be mounted on a swivel, as traditionally on a railway carriage or locomotive, additionally jointed and sprung, or held in place by other means.
Pressure measurement is the measurement of an applied force by a fluid on a surface. Pressure is typically measured in units of force per unit of surface area. Many techniques have been developed for the measurement of pressure and vacuum. Instruments used to measure and display pressure mechanically are called pressure gauges,vacuum gauges or compound gauges. The widely used Bourdon gauge is a mechanical device, which both measures and indicates and is probably the best known type of gauge.
A tachometer is an instrument measuring the rotation speed of a shaft or disk, as in a motor or other machine. The device usually displays the revolutions per minute (RPM) on a calibrated analogue dial, but digital displays are increasingly common.
A scale or balance is a device used to measure weight or mass. These are also known as mass scales, weight scales, mass balances, massometers, and weight balances.
HS4000 Kestrel was a prototype high-powered mainline diesel locomotive that was built in 1967 by Brush Traction, Loughborough, as a technology demonstrator for potential future British Rail and export orders. The locomotive number is a combination of the initials of Hawker Siddeley and the power rating of its Sulzer diesel engine (4,000 hp), making it the most powerful locomotive built by the company.
A scale test car is a type of railroad car in maintenance of way service. Its purpose is to calibrate the weighing scales used to weigh loaded railroad cars. Scale test cars are of a precisely known weight so that the track scale can be calibrated against them.
A falling weight deflectometer (FWD) is a testing device used by civil engineers to evaluate the physical properties of pavement in highways, local roads, airport pavements, harbor areas, railway tracks and elsewhere. The data acquired from FWDs is primarily used to estimate pavement structural capacity, to facilitate overlay design or determine if a pavement is being overloaded. Depending on its design, a FWD may be contained within a towable trailer or it may be built into a self-propelled vehicle such as a truck or van. Comprehensive road survey vehicles typically consist of a FWD mounted on a heavy truck together with a ground-penetrating radar and impact attenuator.
Weigh-in-motion or weighing-in-motion (WIM) devices are designed to capture and record the axle weights and gross vehicle weights as vehicles drive over a measurement site. Unlike static scales, WIM systems are capable of measuring vehicles traveling at a reduced or normal traffic speed and do not require the vehicle to come to a stop. This makes the weighing process more efficient, and, in the case of commercial vehicles, allows for trucks under the weight limit to bypass static scales or inspection.
A tire-pressure gauge, or tyre-pressure gauge, is a pressure gauge used to measure the pressure of tires on a vehicle. Proper tire pressure is crucial for vehicle safety, fuel efficiency, and tire longevity. Tire gauges come in various types, including analog, digital, and dial gauges, each offering different features and accuracy levels. Tire-pressure gauges can be used both professionally and casually and come in many different sizes.
A load cell converts a force such as tension, compression, pressure, or torque into a signal that can be measured and standardized. It is a force transducer. As the force applied to the load cell increases, the signal changes proportionally. The most common types of load cells are pneumatic, hydraulic, and strain gauge types for industrial applications. Typical non-electronic bathroom scales are a widespread example of a mechanical displacement indicator where the applied weight (force) is indicated by measuring the deflection of springs supporting the load platform, technically a "load cell".
The axle load of a wheeled vehicle is the total weight bearing on the roadway for all wheels connected to a given axle. Axle load is an important design consideration in the engineering of roadways and railways, as both are designed to tolerate a maximum weight-per-axle ; exceeding the maximum rated axle load will cause damage to the roadway or railway tracks.
A defect detector is a device used on railroads to detect axle and signal problems in passing trains. The detectors are normally integrated into the tracks and often include sensors to detect several different kinds of problems that could occur. Defect detectors were one of the inventions which enabled American railroads to eliminate the caboose at the rear of the train, as well as various station agents placed along active routes to detect unsafe conditions. The use of defect detectors has since spread overseas to other railroad systems.
A weigh station is a checkpoint along a highway to inspect vehicular weights and safety compliance criteria. Usually, trucks and commercial vehicles are subject to the inspection.
Route Availability (RA) is the system by which the permanent way and supporting works of the railway network of Great Britain are graded. All routes are allocated an RA number between 1 and 10.
A balancing machine is a measuring tool used for balancing rotating machine parts such as rotors for electric motors, fans, turbines, disc brakes, disc drives, propellers and pumps. The machine usually consists of two rigid pedestals, with suspension and bearings on top supporting a mounting platform. The unit under test is bolted to the platform and is rotated either with a belt-, air-, or end-drive. As the part is rotated, the vibration in the suspension is detected with sensors and that information is used to determine the amount of unbalance in the part. Along with phase information, the machine can determine how much and where to add or remove weights to balance the part.
On-board scales are mobile weighing systems that have been integrated into a vehicle, such as a flatbed truck or semi-trailer. In the United States, such scales are used primarily as a self-check for weight compliance. Thus the operator can use the scale to determine the weight of the vehicle as it is loaded. This enables the operator to avoid penalties by complying with state weight laws, while still transporting the maximum allowable weight. Weight laws are based on safety considerations; in the United States, the Federal Highway Administration requires each state to certify its enforcement of weight laws. In addition, some states allow on-board scales approved under the National Type Evaluation Program (NTEP) to be considered legal for trade.
A checkweigher is an automatic or manual machine for checking the weight of packaged commodities. It is normally found at the offgoing end of a production process and is used to ensure that the weight of a pack of the commodity is within specified limits. Any packs that are outside the tolerance are taken out of line automatically.
A force gauge is a measuring instrument used to measure forces. Applications exist in research and development, laboratory, quality, production and field environment. There are two kinds of force gauges today: mechanical and digital force gauges. Force Gauges usually measure pressure in stress increments and other dependent human factors.
The international roughness index (IRI) is the roughness index most commonly obtained from measured longitudinal road profiles. It is calculated using a quarter-car vehicle math model, whose response is accumulated to yield a roughness index with units of slope. Although a universal term, IRI is calculated per wheelpath, but can be expanded to a Mean Roughness Index (MRI) when both wheelpath profiles are collected. This performance measure has less stochasticity and subjectivity in comparison to other pavement performance indicators, such as PCI, but it is not completely devoid of randomness. The sources of variability in IRI data include the difference among the readings of different runs of the test vehicle and the difference between the readings of the right and left wheel paths. Despite these facts, since its introduction in 1986, the IRI has become the road roughness index most commonly used worldwide for evaluating and managing road systems.
The combine grain yield monitor is a device coupled with other sensors to calculate and record the crop yield or grain yield as a modern-day combine harvester operates. Yield monitors are a part of the precision agriculture products available to producers today that provide producers with the tools to reduce costs, increase yields, and increase efficiency. The present day grain yield monitor is designed to measure the harvested grain mass flow, moisture content, and speed to determine total grain harvested. In most cases today this is coupled with global positioning system to record yield and other spatially variable information across a field. This allows for the creation of a grain yield map which provides information on spatial variability and supports management decisions for producers.