Tube tool

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Tube tools are tools used to service any tubing (material) in industrial applications including, but not limited to: HVAC or industrial heating and air (hospitals and universities, for example), OEM's(Original equipment manufacturer), defense contractors, the automotive industry, process industries, aluminum smelting facilities, food and sugar production plants, oil refineries, and power plants.

HVAC Technology of indoor and vehicular environmental comfort

Heating, ventilation, and air conditioning (HVAC) is the technology of indoor and vehicular environmental comfort. Its goal is to provide thermal comfort and acceptable indoor air quality. HVAC system design is a subdiscipline of mechanical engineering, based on the principles of thermodynamics, fluid mechanics and heat transfer. "Refrigeration" is sometimes added to the field's abbreviation, as HVAC&R or HVACR or "ventilation" is dropped, as in HACR.

An original equipment manufacturer (OEM) is a company that produces parts and equipment that may be marketed by another manufacturer. For example, Foxconn, a Taiwanese electronics contract manufacturing company, which produces a variety of parts and equipment for companies such as Apple Inc., Dell, Google, Huawei, Nintendo, Xiaomi, etc., is the largest OEM company in the world by both scale and revenue.

Application

Tube Tools can be categorized into function by application:

Tube Cleaners-tube cleaning demands vary widely by application Shell and tube heat exchangers and chillers: Deposits are typically sediment from impurities in the water circulating through the tubes. Manual scrubbing with a wire brush attached to a long rod is the traditional method of cleaning. Modern methods involve pneumatic or hydraulic motors to pulsate the brush automatically with a medium pressure water jet to further clean out residual deposits.

Heat exchanger piece of equipment built for efficient heat transfer from one medium to another

A heat exchanger is a device used to transfer heat between two or more fluids. Heat exchangers are used in both cooling and heating processes. The fluids may be separated by a solid wall to prevent mixing or they may be in direct contact. They are widely used in space heating, refrigeration, air conditioning, power stations, chemical plants, petrochemical plants, petroleum refineries, natural-gas processing, and sewage treatment. The classic example of a heat exchanger is found in an internal combustion engine in which a circulating fluid known as engine coolant flows through radiator coils and air flows past the coils, which cools the coolant and heats the incoming air. Another example is the heat sink, which is a passive heat exchanger that transfers the heat generated by an electronic or a mechanical device to a fluid medium, often air or a liquid coolant.

Chiller machine that removes heat from a liquid via a vapor-compression or absorption refrigeration cycle

A chiller is a machine that removes heat from a liquid via a vapor-compression or absorption refrigeration cycle. This liquid can then be circulated through a heat exchanger to cool equipment, or another process stream. As a necessary by-product, refrigeration creates waste heat that must be exhausted to ambience, or for greater efficiency, recovered for heating purposes.

Tube Testers- Use air pressure or vacuum to test for leaks, cracks, and material failures in a tube. Both manual activated and air activated models are available. To test for leaks in tubes, two operators are required with an operator at each end of the vessel. Step 1 - Seal the tube at both ends. Step 2 - Build air pressure or vacuum in the tube. Step 3 - Observe gauge to see if air pressure is dropping or vacuum is not holding.

Tube Plugs(Repair)- To regain efficiency of a heat exchanger or chiller, tube plugs are installed to take leaky tubes out of service. The rule of thumb is that a vessel will need to be retubed after approximately 10% of the tubes have been plugged. Tubes need to be plugged at both ends of the pressure vessel.

Pressure vessel A container designed to hold gases or liquids at a pressure substantially different from the ambient pressure

A pressure vessel is a container designed to hold gases or liquids at a pressure substantially different from the ambient pressure.

It is a good practice to: Install a plug that is the same as or a compatible material to the tube and tube sheet. Puncture the leaky tube using a one revolution tube cutter to relieve back pressure. Some contractors weld the tube plugs to the tube sheet after they are installed to permanently secure the plugs in place.

Tube Removers-One or a combination of the three below methods is used to remove a tube from a boiler or chiller vessel

Tube Installation (Tube Expanders)- Tube Expanding is the art of reducing a tube wall by compressing the outer diameter of the tube against a fixed container such as rolling tubes into tube sheets, drums, ferrules or flanges. Construction of heat exchangers, boilers, and surface condenser tubes is mainly limited to copper, steel, stainless steel, and cast iron with exceptions such as the use of titanium in ultra high pressure vessel applications. To assure a proper tube joint, the tube wall must be reduced by a predetermined percentage dependent upon the material the tube is constructed of. For example,

Surface condenser Steam engine component which condenses excess steam for reuse as water

A surface condenser is a commonly used term for a water-cooled shell and tube heat exchanger installed on the exhaust steam from a steam turbine in thermal power stations. These condensers are heat exchangers which convert steam from its gaseous to its liquid state at a pressure below atmospheric pressure. Where cooling water is in short supply, an air-cooled condenser is often used. An air-cooled condenser is however, significantly more expensive and cannot achieve as low a steam turbine exhaust pressure as a water-cooled surface condenser.

Pneumatic or hydraulic torque rolling devices with an expander (consisting of a mandrel, cage with rolls, case assembly with a thrust collar) are used to expand the end of the tube so it seals against the tube sheet of the vessel. It is important to note that the type of tool has to be with paired not only with material but also the inner and outer dimensions of the tube as well. Thickness of the tube sheet (what each individual tube is inserted into) has to be taken into consideration during tube removal or installation procedures.

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Boiler closed vessel in which water or other fluid is heated

A boiler is a closed vessel in which fluid is heated. The fluid does not necessarily boil. The heated or vaporized fluid exits the boiler for use in various processes or heating applications, including water heating, central heating, boiler-based power generation, cooking, and sanitation.

Pneumatics use of pressurized gas to produce mechanical motion

Pneumatics is a branch of engineering that makes use of gas or pressurized air.

Grommet ring or edge strip inserted into a hole through thin material, typically of metal or plastic

A grommet is a ring or edge strip inserted into a hole through thin material, typically a sheet of textile fabric, sheet metal or composite of carbon fiber, wood or honeycomb. Grommets are generally flared or collared on each side to keep them in place, and are often made of metal, plastic, or rubber. They may be used to prevent tearing or abrasion of the pierced material or protection from abrasion of the insulation on the wire, cable, line being routed through the penetration, and to cover sharp edges of the piercing, or all of the above.

Rivet Permanent mechanical fastener

A rivet is a permanent mechanical fastener. Before being installed, a rivet consists of a smooth cylindrical shaft with a head on one end. The end opposite to the head is called the tail. On installation, the rivet is placed in a punched or drilled hole, and the tail is upset, or bucked, so that it expands to about 1.5 times the original shaft diameter, holding the rivet in place. In other words, pounding creates a new "head" on the other end by smashing the "tail" material flatter, resulting in a rivet that is roughly a dumbbell shape. To distinguish between the two ends of the rivet, the original head is called the factory head and the deformed end is called the shop head or buck-tail.

Jackhammer pneumatic tool

A jackhammer is a pneumatic or electro-mechanical tool that combines a hammer directly with a chisel. It was invented by William Mcreavy, who then sold the patent to Charles Brady King. Hand-held jackhammers are generally powered by compressed air, but some are also powered by electric motors. Larger jackhammers, such as rig mounted hammers used on construction machinery, are usually hydraulically powered. They are typically used to break up rock, pavement, and concrete.

Thermoforming drape

Thermoforming is a manufacturing process where a plastic sheet is heated to a pliable forming temperature, formed to a specific shape in a mold, and trimmed to create a usable product. The sheet, or "film" when referring to thinner gauges and certain material types, is heated in an oven to a high-enough temperature that permits it to be stretched into or onto a mold and cooled to a finished shape. Its simplified version is vacuum forming.

Vacuum forming

Vacuum forming is a simplified version of thermoforming, where a sheet of plastic is heated to a forming temperature, stretched onto a single-surface mold, and forced against the mold by a vacuum. This process can be used to form plastic into permanent objects such as turnpike signs and protective covers. Normally draft angles are present in the design of the mold to ease removal of the formed plastic part from the mold.

Sheet metal metal formed by an industrial process into thin, flat pieces

Sheet metal is metal formed by an industrial process into thin, flat pieces. Sheet metal is one of the fundamental forms used in metalworking and it can be cut and bent into a variety of shapes. Countless everyday objects are fabricated from sheet metal. Thicknesses can vary significantly; extremely thin sheets are considered foil or leaf, and pieces thicker than 6 mm (0.25 in) are considered plate steel or "structural steel."

Tool bit

A tool bit is a non-rotary cutting tool used in metal lathes, shapers, and planers. Such cutters are also often referred to by the set-phrase name of single-point cutting tool, as distinguished from other cutting tools such as a saw or water jet cutter. The cutting edge is ground to suit a particular machining operation and may be resharpened or reshaped as needed. The ground tool bit is held rigidly by a tool holder while it is cutting.

Air hammer (fabrication) pneumatic hand tool

An air hammer, also known as an air chisel, is a pneumatic hand tool used to carve in stone, and to break or cut metal objects apart. It is designed to accept different tools depending on the required function.

Shell and tube heat exchanger

A shell and tube heat exchanger is a class of heat exchanger designs. It is the most common type of heat exchanger in oil refineries and other large chemical processes, and is suited for higher-pressure applications. As its name implies, this type of heat exchanger consists of a shell with a bundle of tubes inside it. One fluid runs through the tubes, and another fluid flows over the tubes to transfer heat between the two fluids. The set of tubes is called a tube bundle, and may be composed of several types of tubes: plain, longitudinally finned, etc.

English wheel

The English wheel, in Britain also known as a wheeling machine, is a metalworking tool that enables a craftsperson to form compound curves from flat sheets of metal such as aluminium or steel.

Meillerwagen

The Meillerwagen was a German World War II trailer used to transport a V-2 rocket from the 'transloading point' of the Technical Troop Area to the 'launching point', to erect the missile on the Brennstand, and to act as the service gantry for fuelling and launch preparation.

Slickline refers to a single strand wire which is used to run tools into wellbore for several purposes. It is used in the oil and gas industry, but also describes that niche of the industry that involves using a slickline truck or doing a slickline job.

Tube bending

Tube bending is the umbrella term for metal forming processes used to permanently form pipes or tubing. One must differentiate between form-bound and freeform-bending procedures, as well as between heat supported and cold forming procedures.

Autoclave (industrial)

Industrial autoclaves are pressure vessels used to process parts and materials which require exposure to elevated pressure and temperature. The manufacture of high-performance components from advanced composites often requires autoclave processing.

Boilers for generating steam or hot water have been designed in countless shapes, sizes and configurations. An extensive terminology has evolved to describe their common features. This glossary provides definitions for these terms.

Soot blower Dirty Fuel Boiler Cleaning Device

A sootblower is a device for removing the soot that is deposited on the internal furnace tubes of a boiler during combustion to prevent plugging of the gas passes and maintain boiler efficiency.

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