Related Research Articles
A forge is a type of hearth used for heating metals, or the workplace (smithy) where such a hearth is located. The forge is used by the smith to heat a piece of metal to a temperature where it becomes easier to shape by forging, or to the point where work hardening no longer occurs. The metal is transported to and from the forge using tongs, which are also used to hold the workpiece on the smithy's anvil while the smith works it with a hammer. Sometimes, such as when hardening steel or cooling the work so that it may be handled with bare hands, the workpiece is transported to the slack tub, which rapidly cools the workpiece in a large body of water. However, depending on the metal type, it may require an oil quench or a salt brine instead; many metals require more than plain water hardening. The slack tub also provides water to control the fire in the forge.
Wrought iron is an iron alloy with a very low carbon content in contrast to that of cast iron. It is a semi-fused mass of iron with fibrous slag inclusions, which gives it a "grain" resembling wood that is visible when it is etched or bent to the point of failure. Wrought iron is tough, malleable, ductile, corrosion resistant, and easily welded.
A chisel is a tool with a characteristically shaped cutting edge of blade on its end, for carving or cutting a hard material such as wood, stone, or metal by hand, struck with a mallet, or mechanical power. The handle and blade of some types of chisel are made of metal or of wood with a sharp edge in it.
Forging is a manufacturing process involving the shaping of metal using localized compressive forces. The blows are delivered with a hammer or a die. Forging is often classified according to the temperature at which it is performed: cold forging, warm forging, or hot forging. For the latter two, the metal is heated, usually in a forge. Forged parts can range in weight from less than a kilogram to hundreds of metric tons. Forging has been done by smiths for millennia; the traditional products were kitchenware, hardware, hand tools, edged weapons, cymbals, and jewellery. Since the Industrial Revolution, forged parts are widely used in mechanisms and machines wherever a component requires high strength; such forgings usually require further processing to achieve a finished part. Today, forging is a major worldwide industry.
A reamer is a type of rotary cutting tool used in metalworking. Precision reamers are designed to enlarge the size of a previously formed hole by a small amount but with a high degree of accuracy to leave smooth sides. There are also non-precision reamers which are used for more basic enlargement of holes or for removing burrs. The process of enlarging the hole is called reaming. There are many different types of reamer and they may be designed for use as a hand tool or in a machine tool, such as a milling machine or drill press.
A straight razor is a razor with a blade that can either fold into its handle, or the blade of which is firmly attached to the grip. They are also called open razors and cut-throat razors. The predecessors of the modern straight razors include bronze razors, with cutting edges and fixed handles, produced by craftsmen from Ancient Egypt during the New Kingdom. Solid gold and copper razors were also found in Ancient Egyptian tombs dating back to the 4th millennium BC.
Drawing is a metalworking process that uses tensile forces to stretch (elongate) metal, glass, or plastic. As the metal is drawn (pulled), it stretches to become thinner, to achieve a desired shape and thickness. Drawing is classified into two types: sheet metal drawing and wire, bar, and tube drawing. Sheet metal drawing is defined as plastic deformation over a curved axis. For wire, bar, and tube drawing, the starting stock is drawn through a die to reduce its diameter and increase its length. Drawing is usually performed at room temperature, thus classified a cold working process, however, drawing may also be performed at elevated temperatures to hot work large wires, rods or hollow sections in order to reduce forces.
In structural engineering and construction, an eyebar is a straight bar, usually of metal, with a hole ("eye") at each end for fixing to other components. Eyebars are used in structures such as bridges, in settings in which only tension, and never compression, is applied. Also referred to as "pin - and eyebar construction" in instances where pins are being used.
This article is a list of terms commonly used in the practice of metalworking – the science, art, industry, and craft of shaping metal.
In metalworking, rolling is a metal forming process in which metal stock is passed through one or more pairs of rolls to reduce the thickness, to make the thickness uniform, and/or to impart a desired mechanical property. The concept is similar to the rolling of dough. Rolling is classified according to the temperature of the metal rolled. If the temperature of the metal is above its recrystallization temperature, then the process is known as hot rolling. If the temperature of the metal is below its recrystallization temperature, the process is known as cold rolling. In terms of usage, hot rolling processes more tonnage than any other manufacturing process, and cold rolling processes the most tonnage out of all cold working processes. Roll stands holding pairs of rolls are grouped together into rolling mills that can quickly process metal, typically steel, into products such as structural steel, bar stock, and rails. Most steel mills have rolling mill divisions that convert the semi-finished casting products into finished products.
Knife sharpening is the process of making a knife or similar tool sharp by grinding against a hard, rough surface, typically a stone, or a flexible surface with hard particles, such as sandpaper. Additionally, a leather razor strop, or strop, is often used to straighten and polish an edge.
Brown Bayley Steels was a steel-making company established in Sheffield, England in 1871, as Brown, Bayley & Dixon. They occupied a site on Leeds Road which was later occupied by the Don Valley sports stadium. The firm was founded by George Brown, Nephew of "John Brown" of the firm John Brown & Company. The firm manufactured Bessemer steel and railway tracks.
Thiers Issard or Thiers Issard Sabatier is a French cutlery manufacturer; they are one of a number of companies using the Sabatier name. It exports a wide range of knives and straight razors to approximately thirty countries. They are viewed as one of the top cutlery firms in Europe.
Grinding is a type of abrasive machining process which uses grinding wheel as cutting tool.
Bar stock, also (colloquially) known as blank, slug or billet, is a common form of raw purified metal, used by industry to manufacture metal parts and products. Bar stock is available in a variety of extrusion shapes and lengths. The most common shapes are round, rectangular, square and hexagonal or hex. A bar is characterised by an "enclosed invariant convex cross-section", meaning that pipes, angle stock and objects with varying diameter are not considered bar stock.
AlBeMet is the trade name for a beryllium and aluminium metal matrix composite material derived by a powder metallurgy process. AlBeMet AM162 is manufactured by Materion Corporation Brush Beryllium and Composites.
Gloria Material Technology Corp. is a company headquartered in Liouying industrial zone, Tainan, Taiwan. It is the only specialty alloy professional manufacturer in Taiwan which owns melting, forging, rolling, heat treating and finishing processes. GMTC provides more than 500 steel grades such as superalloy, titanium alloy, ESR & VAR steel, high speed steel, stainless steel, quenched-tempered steel, tool steel, special steel profile and precision parts machining. The main product shapes are focused on round bars and square bars.
Drawn, ground, and polished (DGP) is a classification of finishing processes often used for metal shafting. Cold drawing increases the metal's strength, while grinding and polishing improves the surface finish and roundness for high dimensional accuracy.
Rule based DFM analysis for forging is the controlled deformation of metal into a specific shape by compressive forces. The forging process goes back to 8000 B.C. and evolved from the manual art of simple blacksmithing. Then as now, a series of compressive hammer blows performs the shaping or forging of the part. Modern forging uses machine driven impact hammers or presses that deforms the work-piece by controlled pressure.
References
- ↑ "Cold Finished Carbon Steel Bars: Quik Guide" (PDF). Castle Metals. Archived from the original (PDF) on December 24, 2012. Retrieved September 3, 2013.
- ↑ "1045 Steel Round, Turned, Ground & Polished". Speedy Metals. Retrieved January 7, 2022.