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UV pinning is the process of applying a dose of low intensity ultraviolet (UV) light to a UV curable ink (UV ink). The light's wavelengths must be correctly matched to the ink's photochemical properties. As a result, the ink droplets move to a higher viscosity state, but stop short of full cure. This is also referred to as the "gelling" of the ink.
UV pinning is typically used in UV ink jet applications (e.g. the printing of labels, the printing of electronics, and the fabrication of 3-D microstructures).
UV pinning enhances the management of drop size and image integrity, minimizing the unwanted mixing of drops and providing the highest possible image quality and the sharpest colour rendering.
Challenge: Overcome the wetting problems that were causing UV-Curable inks to spread and cause ink droplets to bleed into each other before full curing single-pass digital printing of narrow web labels.
Solution: A UV pinning system that uses high power UV light emitting diodes (LEDs) installed next to the inkjet array (print head). The UV light from the pinning system, typically lower than that of the full cure UV system, causes the UV ink to thicken, also known as gelling, but not fully cure. This ink thickening stops dot gain and holds the ink droplet pattern in place until it reaches the full cure UV system.
Screen printing is a printing technique where a mesh is used to transfer ink onto a substrate, except in areas made impermeable to the ink by a blocking stencil. A blade or squeegee is moved across the screen to fill the open mesh apertures with ink, and a reverse stroke then causes the screen to touch the substrate momentarily along a line of contact. This causes the ink to wet the substrate and be pulled out of the mesh apertures as the screen springs back after the blade has passed. One colour is printed at a time, so several screens can be used to produce a multi-coloured image or design.
Inkjet printing is a type of computer printing that recreates a digital image by propelling droplets of ink onto paper and plastic substrates. Inkjet printers were the most commonly used type of printer in 2008, and range from small inexpensive consumer models to expensive professional machines. By 2019, laser printers outsold inkjet printers by nearly a 2:1 ratio, 9.6% vs 5.1% of all computer peripherals.
Dye-sublimation printing is a term that covers several distinct digital computer printing techniques that involve using heat to transfer dye onto a substrate.
Flexography is a form of printing process which utilizes a flexible relief plate. It is essentially a modern version of letterpress, evolved with high speed rotary functionality, which can be used for printing on almost any type of substrate, including plastic, metallic films, cellophane, and paper. It is widely used for printing on the non-porous substrates required for various types of food packaging.
Thermal-transfer printing is a digital printing method in which material is applied to paper by melting a coating of ribbon so that it stays glued to the material on which the print is applied. It contrasts with direct thermal printing, where no ribbon is present in the process.
Digital printing is a method of printing from a digital-based image directly to a variety of media. It usually refers to professional printing where small-run jobs from desktop publishing and other digital sources are printed using large-format and/or high-volume laser or inkjet printers.
Offset printing is a common printing technique in which the inked image is transferred from a plate to a rubber blanket and then to the printing surface. When used in combination with the lithographic process, which is based on the repulsion of oil and water, the offset technique employs a flat (planographic) image carrier. Ink rollers transfer ink to the image areas of the image carrier, while a water roller applies a water-based film to the non-image areas.
Wide format printers are generally accepted to be any computer-controlled printing machines (printers) that support a maximum print roll width of between 18 and 100 inches. Printers with capacities over 100 in wide are considered super-wide or grand format. Wide-format printers are used to print banners, posters, trade show graphics, wallpaper, murals, backlit film (duratrans), vehicle image wraps, electronic circuit schematics, architectural drawings, construction plans, backdrops for theatrical and media sets, and any other large format artwork or signage. Wide-format printers usually employ some variant of inkjet or toner-based technology to produce the printed image; and are more economical than other print methods such as screen printing for most short-run print projects, depending on print size, run length, and the type of substrate or print medium. Wide-format printers are usually designed for printing onto a roll of print media that feeds incrementally during the print process, rather than onto individual sheets.
A photopolymer or light-activated resin is a polymer that changes its properties when exposed to light, often in the ultraviolet or visible region of the electromagnetic spectrum. These changes are often manifested structurally, for example hardening of the material occurs as a result of cross-linking when exposed to light. An example is shown below depicting a mixture of monomers, oligomers, and photoinitiators that conform into a hardened polymeric material through a process called curing.
A UV coating is a surface treatment which either is cured by ultraviolet radiation, or which protects the underlying material from such radiation's harmful effects. They have come to the fore because they are considered environmentally friendly and do not use solvents or produce volatile organic compounds (VOCs), or Hazardous Air Pollutant (HAPs), although some materials used for UV coating, such as PVDF in smart phones and tablets, are known to contain substances harmful to both humans and the environment.
Pad printing is a printing process that can transfer a 2-D image onto a 3-D object. This is accomplished using an indirect offset (gravure) printing process that involves an image being transferred from the cliché via a silicone pad onto a substrate. Pad printing is used for printing on otherwise difficult to print on products in many industries including medical, automotive, promotional, apparel, and electronic objects, as well as appliances, sports equipment and toys. It can also be used to deposit functional materials such as conductive inks, adhesives, dyes and lubricants.
Vinyl banners are a form of banners made of vinyl. The most commonly used material is PVC. Most banners are now digitally printed on large format inkjet printers which are capable of printing a full color outdoor billboard on a single piece of material. They are used for outdoor advertising.
Printed electronics is a set of printing methods used to create electrical devices on various substrates. Printing typically uses common printing equipment suitable for defining patterns on material, such as screen printing, flexography, gravure, offset lithography, and inkjet. By electronic-industry standards, these are low-cost processes. Electrically functional electronic or optical inks are deposited on the substrate, creating active or passive devices, such as thin film transistors; capacitors; coils; resistors. Some researchers expect printed electronics to facilitate widespread, very low-cost, low-performance electronics for applications such as flexible displays, smart labels, decorative and animated posters, and active clothing that do not require high performance.
Flatbed digital printers, also known as flatbed printers or flatbed UV printers, are printers characterized by a flat surface upon which a material is placed to be printed on. Flatbed printers are capable of printing on a wide variety of materials such as photographic paper, film, cloth, plastic, pvc, acrylic, glass, ceramic, metal, wood, leather, etc.). Flatbed digital printers usually use UV curable inks made of acrylic monomers that are then exposed to strong UV-light to cure, or polymerize them. This process allows for printing on a wide variety of surfaces such as wood or canvas, carpet, tile, and even glass. The adjustable printing bed makes it possible to print on surfaces ranging in thickness from a sheet of paper often up to as much as several inches. Typically used for commercial applications, flatbed printing is often a substitute for screen-printing. Since no printing plates or silkscreens must be produced, digital printing technology allows shorter runs of signs to be produced economically. Many of the high-end flatbed printers allow for roll-feed, allowing for unattended printing.
Durst is an Italian manufacturer of photographic printing equipment.
Digital textile printing is described as any ink jet based method of printing colorants onto fabric. Most notably, digital textile printing is referred to when identifying either printing smaller designs onto garments and printing larger designs onto large format rolls of textile. The latter is a growing trend in visual communication, where advertisement and corporate branding is printed onto polyester media. Examples are: flags, banners, signs, retail graphics.
Beverage can printing refers to the art and practice of applying an image to a metal beverage can, to advertise its contents.
Digital ceramic printing on glass is a technological development used for the application of imagery, pattern or text to the surface of flat glass. Like other printing on glass methods, it uses a form of printmaking. Digital ceramic printing on glass has allowed for new possibilities and improvements in flat glass decoration and treatment such as high levels of customization, translucency and opacity control, light diffusion and transmission, ability to calculate solar heat gain co-efficiency, electrical conductivity, slip resistance, and reduced incidences of bird collision.
Cold foil printing, also known as cold foil stamping, is a modern method of printing metallic foil on a substrate in order to enhance the aesthetic of the final product. Cold foil printing can be done two ways: the older dry lamination process common in the offset printing industry, or the newer, more versatile wet lamination process, which is dominant in the flexo label industry.
UV curing is the process by which ultraviolet light initiates a photochemical reaction that generates a crosslinked network of polymers through radical polymerization or cationic polymerization. UV curing is adaptable to printing, coating, decorating, stereolithography, and in the assembly of a variety of products and materials. UV curing is a low-temperature, high speed, and solventless process as curing occurs via polymerization. Originally introduced in the 1960s, this technology has streamlined and increased automation in many industries in the manufacturing sector.