A wave spring, also known as coiled wave spring or scrowave spring, is a spring made up of pre-hardened flat wire in a process called on-edge coiling [1] (also known as edge-winding). During this process, waves are added to give it a spring effect. [2] [3] The number of turns and waves can be easily adjusted to accommodate stronger force or meet specific requirements. [2]
A wave spring has advantages over a traditional coiled spring or a washer: [4]
There are several types of wave spring: [4] [5] Single-turn wave springs include gap single-turn and overlap single-turn type. Multi-turn wave spring types, include shim-end and plain-end types. The nested wave spring incorporates smaller waves within larger ones.
Single-turn springs are best for applications with short deflection and low to medium forces. The number of waves and material thickness can be changed to accommodate stronger forces. They are used for bearing pre-load. [6] [7]
A multi-turn wave spring can decrease the needed axial space. It is suited for applications with large deflection and a small spring rate. A wide range of forces can be accommodated. [8] [9]
Eliminates the need to stack springs to accommodate higher loads. It produces high force while maintaining the precision of a circular-grain wave spring. It replaces a stack of belleville washers where a high but accurate force is needed. [5]
A clutch is a mechanical device that allows the output shaft to be disconnected from the rotating input shaft. The clutch's input shaft is typically attached to a motor, while the clutch's output shaft is connected to the mechanism that does the work.
An electromagnetic coil is an electrical conductor such as a wire in the shape of a coil. Electromagnetic coils are used in electrical engineering, in applications where electric currents interact with magnetic fields, in devices such as electric motors, generators, inductors, electromagnets, transformers, and sensor coils. Either an electric current is passed through the wire of the coil to generate a magnetic field, or conversely, an external time-varying magnetic field through the interior of the coil generates an EMF (voltage) in the conductor.
The Tesla turbine is a bladeless centripetal flow turbine invented by Nikola Tesla in 1913. Nozzles apply a moving fluid to the edges of a set of discs. The engine uses smooth discs rotating in a chamber to generate rotational movement due to the exchange of momentum between the fluid and the discs. The discs are arranged in an orientation similar to a stack of CDs on a pole.
An electric motor is an electrical machine that converts electrical energy into mechanical energy. Most electric motors operate through the interaction between the motor's magnetic field and electric current in a wire winding to generate force in the form of torque applied on the motor's shaft. An electric generator is mechanically identical to an electric motor, but operates in reverse, converting mechanical energy into electrical energy.
A windpump is a wind driven device which is used for pumping water.
A stepper motor, also known as step motor or stepping motor, is an electrical motor that rotates in a series of small angular steps, instead of continuously. Stepper motors are a type of digital actuator. Like other electromagnetic actuators, they convert electric energy into mechanical energy to perform work.
A commutator is a rotary electrical switch in certain types of electric motors and electrical generators that periodically reverses the current direction between the rotor and the external circuit. It consists of a cylinder composed of multiple metal contact segments on the rotating armature of the machine. Two or more electrical contacts called "brushes" made of a soft conductive material like carbon press against the commutator, making sliding contact with successive segments of the commutator as it rotates. The windings on the armature are connected to the commutator segments.
In mechanical engineering, an end-face mechanical seal is a type of seal used in rotating equipment, such as pumps, mixers, blowers, and compressors. When a pump operates, the liquid could leak out of the pump between the rotating shaft and the stationary pump casing. Since the shaft rotates, preventing this leakage can be difficult. Earlier pump models used mechanical packing to seal the shaft. Since World War II, mechanical seals have replaced packing in many applications.
A spring is a device consisting of an elastic but largely rigid material bent or molded into a form that can return into shape after being compressed or extended. Springs can store energy when compressed. In everyday use, the term most often refers to coil springs, but there are many different spring designs. Modern springs are typically manufactured from spring steel. An example of a non-metallic spring is the bow, made traditionally of flexible yew wood, which when drawn stores energy to propel an arrow.
A Belleville washer, also known as a coned-disc spring, conical spring washer, disc spring, Belleville spring or cupped spring washer, is a conical shell which can be loaded along its axis either statically or dynamically. A Belleville washer is a type of spring shaped like a washer. It is the shape, a cone frustum, that gives the washer its characteristic spring.
A washer is a thin plate with a hole that is normally used to distribute the load of a threaded fastener, such as a bolt or nut. Other uses are as a spacer, spring, wear pad, preload indicating device, locking device, and to reduce vibration.
A Gramme machine, Gramme ring, Gramme magneto, or Gramme dynamo is an electrical generator that produces direct current, named for its Belgian inventor, Zénobe Gramme, and was built as either a dynamo or a magneto. It was the first generator to produce power on a commercial scale for industry. Inspired by a machine invented by Antonio Pacinotti in 1860, Gramme was the developer of a new induced rotor in form of a wire-wrapped ring and demonstrated this apparatus to the Academy of Sciences in Paris in 1871. Although popular in 19th century electrical machines, the Gramme winding principle is no longer used since it makes inefficient use of the conductors. The portion of the winding on the interior of the ring cuts no flux and does not contribute to energy conversion in the machine. The winding requires twice the number of turns and twice the number of commutator bars as an equivalent drum-wound armature.
An AC motor is an electric motor driven by an alternating current (AC). The AC motor commonly consists of two basic parts, an outside stator having coils supplied with alternating current to produce a rotating magnetic field, and an inside rotor attached to the output shaft producing a second rotating magnetic field. The rotor magnetic field may be produced by permanent magnets, reluctance saliency, or DC or AC electrical windings.
An induction heater is a key piece of equipment used in all forms of induction heating. Typically an induction heater operates at either medium frequency (MF) or radio frequency (RF) ranges.
The rotor is a moving component of an electromagnetic system in the electric motor, electric generator, or alternator. Its rotation is due to the interaction between the windings and magnetic fields which produces a torque around the rotor's axis.
A dynamo is an electrical generator that creates direct current using a commutator. Dynamos were the first electrical generators capable of delivering power for industry, and the foundation upon which many other later electric-power conversion devices were based, including the electric motor, the alternating-current alternator, and the rotary converter.
A retaining ring is a fastener that holds components or assemblies onto a shaft or in a housing/bore when installed - typically in a groove - for one time use only. Once installed, the exposed portion acts as a shoulder which retains the specific component or assembly. Circlips are a type of retaining ring.
A magneto is an electrical generator that uses permanent magnets to produce periodic pulses of alternating current. Unlike a dynamo, a magneto does not contain a commutator to produce direct current. It is categorized as a form of alternator, although it is usually considered distinct from most other alternators, which use field coils rather than permanent magnets.
A bolt snap is a type of snap hook with a manually operated bolt action slide gate of medium security used to clip a light load to a ring, eye, loop or bight to temporarily secure or suspend an object. They are used for a wide variety of applications including dog leads and for clipping scuba equipment to the diving harness. A similar but more secure device used to attach sails to a stay is known as a piston hank. It differs from a snap shackle in that the load is not carried by the gate. The bolt snap must be actively operated by the user to clip or unclip, and is not easily snagged or unintentionally clipped or unclipped by pressing or bumping against the surroundings.
In engineering, a solenoid is a device that converts electrical energy to mechanical energy, using an electromagnet formed from a coil of wire. The device creates a magnetic field from electric current, and uses the magnetic field to create linear motion. In electromagnetic technology, a solenoid is an actuator assembly with a sliding ferromagnetic plunger inside the coil. Without power, the plunger extends for part of its length outside the coil; applying power pulls the plunger into the coil. Electromagnets with fixed cores are not considered solenoids. In simple terms, a solenoid converts electrical energy into mechanical work. Typically, it has a multiturn coil of magnet wire surrounded by a frame, which is also a magnetic flux carrier to enhance its efficiency. In engineering, the term may also refer to a variety of transducer devices that convert energy into linear motion, more sophisticated than simple two–position actuators. The term "solenoid" also often refers to a solenoid valve, an integrated device containing an electromechanical solenoid which actuates either a pneumatic or hydraulic valve, or a solenoid switch, which is a specific type of relay that internally uses an electromechanical solenoid to operate an electrical switch; for example, an automobile starter solenoid or linear solenoid. Solenoid bolts, a type of electromechanical locking mechanism, also exist.