Wax emulsion

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Wax emulsions are stable mixtures of one or more waxes in water. Waxes and water are normally immiscible but can be brought together stably by the use of surfactants and a clever preparation process. Strictly speaking a wax emulsion should be called a wax dispersion since the wax is solid at room temperature. However, because the preparation takes place above the melting point of the wax, the actual process is called emulsification, hence the name wax emulsion. In praxis, wax dispersion is used for solvent based systems.

A wide range of emulsions based on different waxes and blends thereof are available, depending on the final application. Waxes that are found in wax emulsions can be of natural or synthetic origin. Common non-fossil natural waxes are carnaubawax, beeswax, candelilla wax or ricebran wax. Paraffin, microcrystalline and montanwax are the most used fossil natural waxes that are found in emulsions. Synthetic waxes that are used include (oxidised) LDPE and HDPE, maleic anhydride grafted polypropylene and Fischer-Tropsch waxes.

A range of different emulsifiers or surfactants are used to emulsify waxes. These can be anionic, cationic or non-ionic in nature. The most common however are fatty alcohol ethoxylates as non-ionic surfactants due to their superb stability against hard water, pH-shock and electrolytes. Some applications demand different emulsifier systems for example anionic surfactants for better hydrophobicity or cationic surfactants for better adhesion to certain materials like textile fibers.

Applications

Wax emulsions are widely used in a variety of technical applications like printing inks & lacquers, leather and textiles, paper, wood, metal, polishes, glass fiber sizing, glass bottle protection among other things. The most important properties that can be improved by the addition of wax emulsions are matting & gloss, hydrophobicity, soft touch, abrasion & rub resistance, scratch resistance, release, corrosion protection and anti-blocking. [1]

Emulsions based on natural waxes are used for coating fruits and candies and crop protection. Synthetic wax based emulsions are often used in food packaging.

Wax emulsions based on beeswax, carnauba wax and paraffin wax are used in creams and ointments.

The emergence of soybean waxes with varying properties and melt points has led to the use of vegetable wax emulsions in applications such as paper coatings, paint and ink additives, and even wet sizing for pulp and paper applications. These wax emulsions can be formulated to deliver some of the same properties that petroleum-based wax emulsions deliver, but offer advantages of being a green product and offer more consistent availability. [2]

Related Research Articles

An emulsion is a mixture of two or more liquids that are normally immiscible owing to liquid-liquid phase separation. Emulsions are part of a more general class of two-phase systems of matter called colloids. Although the terms colloid and emulsion are sometimes used interchangeably, emulsion should be used when both phases, dispersed and continuous, are liquids. In an emulsion, one liquid is dispersed in the other. Examples of emulsions include vinaigrettes, homogenized milk, liquid biomolecular condensates, and some cutting fluids for metal working.

<span class="mw-page-title-main">Wax</span> Class of organic compounds which are malleable at room temperature

Waxes are a diverse class of organic compounds that are lipophilic, malleable solids near ambient temperatures. They include higher alkanes and lipids, typically with melting points above about 40 °C (104 °F), melting to give low viscosity liquids. Waxes are insoluble in water but soluble in nonpolar organic solvents such as hexane, benzene and chloroform. Natural waxes of different types are produced by plants and animals and occur in petroleum.

<span class="mw-page-title-main">Detergent</span> Surfactants with cleansing properties

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<span class="mw-page-title-main">Surfactant</span> Substance that lowers the surface tension between a liquid and another material

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<span class="mw-page-title-main">Polyelectrolyte</span> Polymers whose repeating units bear an electrolyte group

Polyelectrolytes are polymers whose repeating units bear an electrolyte group. Polycations and polyanions are polyelectrolytes. These groups dissociate in aqueous solutions (water), making the polymers charged. Polyelectrolyte properties are thus similar to both electrolytes (salts) and polymers and are sometimes called polysalts. Like salts, their solutions are electrically conductive. Like polymers, their solutions are often viscous. Charged molecular chains, commonly present in soft matter systems, play a fundamental role in determining structure, stability and the interactions of various molecular assemblies. Theoretical approaches to describing their statistical properties differ profoundly from those of their electrically neutral counterparts, while technological and industrial fields exploit their unique properties. Many biological molecules are polyelectrolytes. For instance, polypeptides, glycosaminoglycans, and DNA are polyelectrolytes. Both natural and synthetic polyelectrolytes are used in a variety of industries.

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<span class="mw-page-title-main">Defoamer</span> Chemical additive that reduces and hinders the formation of foam in liquids

A defoamer or an anti-foaming agent is a chemical additive that reduces and hinders the formation of foam in industrial process liquids. The terms anti-foam agent and defoamer are often used interchangeably. Strictly speaking, defoamers eliminate existing foam and anti-foamers prevent the formation of further foam. Commonly used agents are insoluble oils, polydimethylsiloxanes and other silicones, certain alcohols, stearates and glycols. The additive is used to prevent formation of foam or is added to break a foam already formed.

<span class="mw-page-title-main">Paper chemicals</span> Chemicals used in paper manufacturing

Paper chemicals designate a group of chemicals that are used for paper manufacturing, or modify the properties of paper. These chemicals can be used to alter the paper in many ways, including changing its color and brightness, or by increasing its strength and resistance to water. The chemicals can be defined on basis of their usage in the process.

Paint has four major components: pigments, binders, solvents, and additives. Pigments serve to give paint its color, texture, toughness, as well as determining if a paint is opaque or not. Common white pigments include titanium dioxide and zinc oxide. Binders are the film forming component of a paint as it dries and affects the durability, gloss, and flexibility of the coating. Polyurethanes, polyesters, and acrylics are all examples of common binders. The solvent is the medium in which all other components of the paint are dissolved and evaporates away as the paint dries and cures. The solvent also modifies the curing rate and viscosity of the paint in its liquid state. There are two types of paint: solvent-borne and water-borne paints. Solvent-borne paints use organic solvents as the primary vehicle carrying the solid components in a paint formulation, whereas water-borne paints use water as the continuous medium. The additives that are incorporated into paints are a wide range of things which impart important effects on the properties of the paint and the final coating. Common paint additives are catalysts, thickeners, stabilizers, emulsifiers, texturizers, biocides to fight bacterial growth, etc.

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<span class="mw-page-title-main">Alkyl ketene dimer</span> Class of chemical compounds

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Polyurethane Dispersion, or PUD, is understood to be a polyurethane polymer resin dispersed in water, rather than a solvent, although some cosolvent maybe used. Its manufacture involves the synthesis of polyurethanes having carboxylic acid functionality or nonionic hydrophiles like PEG incorporated into, or pendant from, the polymer backbone. Two component polyurethane dispersions are also available.

<span class="mw-page-title-main">Fabric treatment</span>

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<span class="mw-page-title-main">Emmie Lucassen-Reynders</span> Dutch chemist (1935–2023)

Emmie Helena Lucassen-Reynders was a Dutch scientist specialising in colloid chemistry and theoretical physics. She worked in both academia and in industry.

References

  1. "Waxes".
  2. "What is the best type of wax emulsion?".