A Winch machine or winch dyeing machine is a type of dyeing machine suitable for piece dyeing. A winch is a simple machine. It is equipped with a winch to guide the fabric from the vat. It has a straight front and a curved back. Long lengths are pulled over the winch and sewn together to form an endless rope. The winch dyeing machine allows fabric ropes pulled from the front and dropping back into the dye liquor. The winch or beck dyeing machine is one of the oldest forms. [1] [2] [3] [4] [5]
Winch machine is a high liquor dyeing machine operating at 1:20 (MLR) and a maximum temperature of 98 degrees Celsius. In a winch dyeing, the fabric remains in movement while the dye liquor stays stationary similar to a jigger but with lesser stress on the materials. Hence, suitable for delicate textures and fabric types such as knitted fabrics. Chemicals and dyes dosed in the front portion that travels and get mixed in the entire vat. According to the size of the machine many numbers of ropes are dyed together by playing several cycles in the dye liquor. [1]
A dye is a colored substance that chemically bonds to the substrate to which it is being applied. This distinguishes dyes from pigments which do not chemically bind to the material they color. The dye is generally applied in an aqueous solution, and may require a mordant to improve the fastness of the dye on the fiber.
Indigo dye is an organic compound with a distinctive blue color. Historically, indigo was a natural dye extracted from the leaves of some plants of the Indigofera genus, in particular Indigofera tinctoria; dye-bearing Indigofera plants were commonly grown and used throughout the world, in Asia in particular, as an important crop, with the production of indigo dyestuff economically important due to the previous rarity of some blue dyestuffs historically.
A textile is a flexible material made by creating an interlocking network of yarns or threads, which are produced by spinning raw fibres into long and twisted lengths. Textiles are then formed by weaving, knitting, crocheting, knotting, tatting, felting, bonding, or braiding these yarns together.
Suede is a type of leather with a sueded finish, commonly used for jackets, shoes, fabrics, purses, furniture, and other items. The term comes from the French gants de Suède, which literally means "gloves from Sweden".
Jute is a long, soft, shiny bast fiber that can be spun into coarse, strong threads. It is produced from flowering plants in the genus Corchorus, which is in the mallow family Malvaceae. The primary source of the fiber is Corchorus olitorius, but such fiber is considered inferior to that derived from Corchorus capsularis. "Jute" is the name of the plant or fiber used to make burlap, hessian or gunny cloth.
Dyeing is the application of dyes or pigments on textile materials such as fibers, yarns, and fabrics with the goal of achieving color with desired color fastness. Dyeing is normally done in a special solution containing dyes and particular chemical material. Dye molecules are fixed to the fiber by absorption, diffusion, or bonding with temperature and time being key controlling factors. The bond between dye molecule and fiber may be strong or weak, depending on the dye used. Dyeing and printing are different applications; in printing, color is applied to a localized area with desired patterns. In dyeing, it is applied to the entire textile.
Textile manufacturing is a major industry. It is largely based on the conversion of fibre into yarn, then yarn into fabric. These are then dyed or printed, fabricated into cloth which is then converted into useful goods such as clothing, household items, upholstery and various industrial products.
Vat dyes are a class of dyes that are classified as such because of the method by which they are applied. Vat dyeing is a process that refers to dyeing that takes place in a bucket or vat. The original vat dye is indigo, once obtained only from plants but now often produced synthetically.
Textile printing is the process of applying color to fabric in definite patterns or designs. In properly printed fabrics the colour is bonded with the fibre, so as to resist washing and friction. Textile printing is related to dyeing but in dyeing properly the whole fabric is uniformly covered with one colour, whereas in printing one or more colours are applied to it in certain parts only, and in sharply defined patterns.
Double knitting is a form of hand knitting in which two fabrics are knitted simultaneously on one pair of needles. The fabrics may be inseparable, as in interlock knitted fabrics, or they can simply be two unconnected fabrics. In principle, an arbitrary number of fabrics can be knitted simultaneously on one pair of knitting needles with yarns, as long as one is careful.
The manufacture of textiles is one of the oldest of human technologies. To make textiles, the first requirement is a source of fibre from which a yarn can be made, primarily by spinning. The yarn is processed by knitting or weaving, which turns yarn into cloth. The machine used for weaving is the loom. For decoration, the process of colouring yarn or the finished material is dyeing. For more information of the various steps, see textile manufacturing.
Resist dyeing (resist-dyeing) is a traditional method of dyeing textiles with patterns. Methods are used to "resist" or prevent the dye from reaching all the cloth, thereby creating a pattern and ground. The most common forms use wax, some type of paste made from starch or mud, or a mechanical resist that manipulates the cloth such as tying or stitching. Another form of resist involves using a chemical agent in a specific type of dye that will repel another type of dye printed over the top. The best-known varieties today include tie-dye, batik, and ikat.
The textile bleaching is one of the steps in the textile manufacturing process. The objective of bleaching is to remove the natural color for the following steps such as dyeing or printing or to achieve full white. All raw textile materials, when they are in natural form, are known as 'greige' material. They have their natural color, odor and impurities that are not suited to clothing materials. Not only the natural impurities will remain in the greige material, but also the add-ons that were made during its cultivation, growth and manufacture in the form of pesticides, fungicides, worm killers, sizes, lubricants, etc. The removal of these natural coloring matters and add-ons during the previous state of manufacturing is called scouring and bleaching.
In textile manufacturing, finishing refers to the processes that convert the woven or knitted cloth into a usable material and more specifically to any process performed after dyeing the yarn or fabric to improve the look, performance, or "hand" (feel) of the finish textile or clothing. The precise meaning depends on context.
Sewing is the craft of fastening or attaching objects using stitches made with needle and thread. Sewing is one of the oldest of the textile arts, arising in the Paleolithic Era. Although usually associated with clothing and household linens, sewing is used in a variety of crafts and industries, including shoemaking, upholstery, sailmaking, bookbinding and the manufacturing of some kinds of sporting goods. Sewing is the fundamental process underlying a variety of textile arts and crafts, including embroidery, tapestry, quilting, appliqué and patchwork.
Wet process engineering is one of the major streams in textile engineering which refers to the engineering of textile chemical processes and associated applied science. The other three streams in textile engineering are yarn engineering, fabric engineering, and apparel engineering. The processes of this stream are involved or carried out in an aqueous stage. Hence, it is called a wet process which usually covers pre-treatment, dyeing, printing, and finishing.
A Stenter is a specialist oven used in the textile industry for drying and heat treating fabric after wet processing.
Batch dyeing is a method of dyeing a textile material. The method involves the gradual transfer of dye from a dye bath to the textile material in the same piece of equipment. The various methods of batch dyeing result from the type of machine used in the dyeing process. Common machinery used in the batch dyeing process include the jigger dyeing machine, winch dyeing machine, jet dyeing machine and beam dyeing machine.
Greige goods are loom state woven fabrics, or unprocessed knitted fabrics. The Greige goods undergo many subsequent processes, for instance, dyeing, printing, and finishing, prior to further converting to finished goods such as clothing, or other textile products.
Scouring is a preparatory treatment of certain textile materials. Scouring removes soluble and insoluble impurities found in textiles as natural, added and adventitious impurities, for example, oils, waxes, fats, vegetable matter, as well as dirt. Removing these contaminants through scouring prepares the textiles for subsequent processes such as bleaching and dyeing. A general term, but "scouring" is most often used for wool. In cotton, it is synonymously called "boiling out," and in silk, and "boiling off."
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