Wood stabilization is a series of processes which use pressure and/or vacuum to impregnate wood cellular structure with certain monomers, acrylics, phenolics or other resins [1] to improve dimensional stability, biological durability, hardness, and other material properties. [2] When exposed to moisture through humidity absorption or direct immersion, most wood species will swell and change shape. [3] When moisture comes into contact with wood, the water molecules penetrate the cell wall and become bound to cell wall components through hydrogen bonding. With addition of water to the cell wall, wood volume increases nearly proportionally to the volume of water added. Swelling increases until the fiber saturation point has been reached. [4] Wood stabilization limits water absorption into the wood structure, thereby limiting the dimensional changes which arise from moisture exposure.
Wood stabilization is a subset of wood preservation processes specifically used by woodworking enthusiasts to alter the material properties of specific wood species for applications within their craft or trade. Examples of wood items which are commonly stabilized include knife handles, pistol grips, straight razors, game calls and jewelry. One of the most commonly used stabilizing methods utilizes a heat cured polymer known as methyl methacrylate (MMA). [2]
Material properties of stabilized wood varies by specific species and type of stabilization process used, however in softwoods and soft hardwoods, the improvement in strength, hardness and durability can be dramatic. For example, Poplar treated with MMA increased specimen density by 2.2 to 2.6 times [2] with gains in hardness of approximately twofold (using the Janka Hardness Test).
Wood is a structural tissue found in the stems and roots of trees and other woody plants. It is an organic material – a natural composite of cellulose fibers that are strong in tension and embedded in a matrix of lignin that resists compression. Wood is sometimes defined as only the secondary xylem in the stems of trees, or more broadly to include the same type of tissue elsewhere, such as in the roots of trees or shrubs. In a living tree it performs a support function, enabling woody plants to grow large or to stand up by themselves. It also conveys water and nutrients between the leaves, other growing tissues, and the roots. Wood may also refer to other plant materials with comparable properties, and to material engineered from wood, woodchips, or fiber.
Plywood is a composite material manufactured from thin layers, or "plies", of wood veneer that have been stacked and glued together. It is an engineered wood from the family of manufactured boards, which include plywood, medium-density fibreboard (MDF), oriented strand board (OSB), and particle board.
Hygroscopy is the phenomenon of attracting and holding water molecules via either absorption or adsorption from the surrounding environment, which is usually at normal or room temperature. If water molecules become suspended among the substance's molecules, adsorbing substances can become physically changed, e.g. changing in volume, boiling point, viscosity or some other physical characteristic or property of the substance. For example, a finely dispersed hygroscopic powder, such as a salt, may become clumpy over time due to collection of moisture from the surrounding environment.
Poly(methyl methacrylate) (PMMA) is the synthetic polymer derived from methyl methacrylate. It is used as an engineering plastic, and it is a transparent thermoplastic. PMMA is also known as acrylic, acrylic glass, as well as by the trade names and brands Crylux, Hesalite, Plexiglas, Acrylite, Lucite, and Perspex, among several others. This plastic is often used in sheet form as a lightweight or shatter-resistant alternative to glass. It can also be used as a casting resin, in inks and coatings, and for many other purposes.
A thermoplastic, or thermosoftening plastic, is any plastic polymer material that becomes pliable or moldable at a certain elevated temperature and solidifies upon cooling.
Engineered wood, also called mass timber, composite wood, human-made wood, or manufactured board, includes a range of derivative wood products which are manufactured by binding or fixing the strands, particles, fibres, or veneers or boards of wood, together with adhesives, or other methods of fixation to form composite material. The panels vary in size but can range upwards of 64 by 8 feet and in the case of cross-laminated timber (CLT) can be of any thickness from a few inches to 16 inches (410 mm) or more. These products are engineered to precise design specifications, which are tested to meet national or international standards and provide uniformity and predictability in their structural performance. Engineered wood products are used in a variety of applications, from home construction to commercial buildings to industrial products. The products can be used for joists and beams that replace steel in many building projects. The term mass timber describes a group of building materials that can replace concrete assemblies.
Wood easily degrades without sufficient preservation. Apart from structural wood preservation measures, there are a number of different chemical preservatives and processes that can extend the life of wood, timber, and their associated products, including engineered wood. These generally increase the durability and resistance from being destroyed by insects or fungi.
Pulpwood can be defined as timber that is ground and processed into a fibrous pulp. It is a versatile natural resource commonly used for paper-making but also made into low-grade wood and used for chips, energy, pellets, and engineered products.
Methyl methacrylate (MMA) is an organic compound with the formula CH2=C(CH3)COOCH3. This colorless liquid, the methyl ester of methacrylic acid (MAA), is a monomer produced on a large scale for the production of poly(methyl methacrylate) (PMMA).
Wood finishing refers to the process of refining or protecting a wooden surface, especially in the production of furniture where typically it represents between 5 and 30% of manufacturing costs.
Wood drying reduces the moisture content of wood before its use. When the drying is done in a kiln, the product is known as kiln-dried timber or lumber, whereas air drying is the more traditional method.
Foam latex or latex foam rubber is a lightweight form of latex containing bubbles known as cells, created from liquid latex. The foam is generally created though the Dunlop or Talalay process in which a liquid latex is foamed and then cured in a mold to extract the foam.
Building insulation materials are the building materials that form the thermal envelope of a building or otherwise reduce heat transfer.
2-Acrylamido-2-methylpropane sulfonic acid (AMPS) was a Trademark name by The Lubrizol Corporation. It is a reactive, hydrophilic, sulfonic acid acrylic monomer used to alter the chemical properties of wide variety of anionic polymers. In the 1970s, the earliest patents using this monomer were filed for acrylic fiber manufacturing. Today, there are over several thousands patents and publications involving use of AMPS in many areas including water treatment, oil field, construction chemicals, hydrogels for medical applications, personal care products, emulsion coatings, adhesives, and rheology modifiers. Lubrizol discontinued the production of this monomer in 2017 due to copy-cat production from China and India destroying the profitability of this product.
Impregnation resins are slightly viscous, organic liquids that are used in the forest products industry for wood modification. They typically contain formaldehyde and are composed of dimers and trimers of the main molecule. These can become polymer solutions upon curing inside of a wood substrate, imparting stabilizing properties. Impregnation of these resins involves a vacuum chamber procedure that completely disperses the resin into the wood. Once inside of the wood, the resin can diffuse into the cell wall and enhance the physical strength of the wood even further.
Thermally modified wood is engineered wood that has been modified by a controlled pyrolysis process of wood being heated to (> 180 °C) in an oxygen free atmosphere. This process changes to the chemical structures of wood's cell wall components lignin, cellulose and hemicellulose which decreases its hygroscopy and thus increases dimensional stability. Low oxygen content prevents the wood from burning at these high temperatures. Several different technologies use different media including nitrogen gas, steam and hot oil. All processes degrade strength and toughness of the treated lumber to some degree.
Fibre modification is a research field in which researchers aim at developing and applying technologies to impart new properties to natural fibres such as those in paper, in order to increase their functionality. Research areas in this field include many different technologies, amongst which the chemical modifications of fibres are widely used. One important sector of application of the chemical modifications is the treatment of wood for giving it enhanced properties such as higher mechanical properties, water impermeability, less hygroscopicity, bacterial and fungal resistance. Transferring and adapting the technical knowledge on fibre modification available for the wood sector to the recycled paper sector is an innovative use of these chemical treatments which has been the subject of studies that have been carried out within an EU co-funded project called Fibre+.
Transparent wood composites are novel wood materials which have up to 90% transparency. Some have better mechanical properties than wood itself. They were made for the first time in 1992. These materials are significantly more biodegradable than glass and plastics. Transparent wood is also shatterproof, making it suitable for applications like cell phone screens.
Acetylated wood is a type of modified wood that is produced through a chemical modification process and does not contain any toxic substances. It produced from a chemical reaction, involving acetic anhydride and a modification process to make wood highly resistant to biological attacks by fungi and wood-boring insects and durable to environmental conditions. It is a new wood product in the field of wood science, following decades of research and experimentation.
Furfurylated wood is the end product of treating wood with furfuryl alcohol. This chemical process is also called furfurylation. Furfurylation is a commercially used wood modification process to enhance the physical, mechanical and biological properties of wood. In this process -which is based on principles of wood science- the cell walls of the wood swell with furfuryl alcohol, which polymerizes within the cell walls. This treatment reduces the water absorption capacity of the wood, thus minimizing its tendency to deform with changes in moisture. The hardness and rot resistance of the modified wood are also improved compared to natural, untreated wood. The furfuryl alcohol used is obtained through the hydrogenation of furfural from biological agriwaste residues, such as husks and bagasse.