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Zetex fabrics were invented by Bal Dixit in 1978. This highly texturized fiberglass fabric exhibits many of the same properties as asbestos, such as resistance to heat, corrosion and rot resistance, outstanding electrical properties, ability to withstand molten metal, and thermal insulation. However, it does not carry the same health risks. [1] [ verification needed ][ why? ]
Zetex has been tested against asbestos to prove it is a good replacement. Two Zetex filaments were created, one with a 9 um diameter (G) and a 6 um diameter (DE).
Chrysotile, the most commonly encountered form of asbestos, has a density of 40 oz/yd2, while Zetex G has a density of 35 oz/yd2, and Zetex DE has a density of 32 oz/yd2. Other physical properties are listed in the table below:
a CS17 Wheel, 1000 g/wheel |
A glove was fabricated from this material to allow for further testing to be done. A thermocouple was used to test the inside temperature of the glove while holding a 600°F(316°C) pipe. A measure was taken to see how long it took the inside to reach 140°F. Both gloves included the same wool liner. Another test was done with a 1200°F(649°C) pipe.
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Zetex can be used for a variety of fire protection applications.
Zetex has replaced asbestos as the material for the large fire curtains that lower and close off the stage opening in case of a fire in a proscenium type theatre or auditorium. [2]
During welding, workers can wear Zetex-made fire suits for protection. Also, Zetex material can be used for fabric expansion joints, creating fire barriers in buildings.
Zetex material can encapsulate gas tanks or exhaust pipes, protecting from fire caused by gas leaks.
Zetex suits can be used in welding applications, protecting the worker from sparks and other molten objects. It can also be used to create a fire barrier.
Fire departments can use Zetex made suits to battle fires due to Zetex's heat resistant properties. Full engulfment capabilities of the suit make for a good emergency combatant. [3]
When boxing a newly finished piece of glass for annealing a glassblower may utilize Zetex gloves to hold the finished piece in transition from the knock off table to the annealer.
Personal protective equipment (PPE) is protective clothing, helmets, goggles, or other garments or equipment designed to protect the wearer's body from injury or infection. The hazards addressed by protective equipment include physical, electrical, heat, chemicals, biohazards, and airborne particulate matter. Protective equipment may be worn for job-related occupational safety and health purposes, as well as for sports and other recreational activities. Protective clothing is applied to traditional categories of clothing, and protective gear applies to items such as pads, guards, shields, or masks, and others. PPE suits can be similar in appearance to a cleanroom suit.
Motorcycle safety is another important things that every biker needs to carry. Many countries mandate the wearing of personal protective equipment such as protective clothing and helmets. Protective clothing may include certain types of jackets, gloves, boots, and pants. Jackets meant for motorcyclists are typically made of leather or specialized man-made fabrics like cordura or Kevlar. These jackets typically include padding on the elbow, spine, and shoulder regions. This was once quite bulky, but modern technology and materials have made it unobtrusive. Gloves are generally made of leather or Kevlar and some include carbon fiber knuckle protection. Boots, especially those for sport riding, include reinforcement and plastic caps on the ankle and toe areas. Pants are usually leather, cordura, or Kevlar. Except for helmets, none of these items are required by law in any state in the USA, or in any part of the UK but are recommended by many of those who ride.
Glass fiber is a material consisting of numerous extremely fine fibers of glass.
Carbon steel is a steel with carbon content from about 0.05 up to 2.1 percent by weight. The definition of carbon steel from the American Iron and Steel Institute (AISI) states:
A hazmat suit is a piece of personal protective equipment that consists of an impermeable whole-body garment worn as protection against hazardous materials.
High-density polyethylene (HDPE) or polyethylene high-density (PEHD) is a thermoplastic polymer produced from the monomer ethylene. It is sometimes called "alkathene" or "polythene" when used for HDPE pipes. With a high strength-to-density ratio, HDPE is used in the production of plastic bottles, corrosion-resistant piping, geomembranes and plastic lumber. HDPE is commonly recycled, and has the number "2" as its resin identification code.
Polybenzimidazole (PBI, short for poly[2,2’-(m-phenylen)-5,5’-bisbenzimidazole]) fiber is a synthetic fiber with a very high decomposition temperature. It does not exhibit a melting point, it has exceptional thermal and chemical stability, and it does not readily ignite. It was first discovered by American polymer chemist Carl Shipp Marvel in the pursuit of new materials with superior stability, retention of stiffness, toughness at elevated temperature. Due to its high stability, polybenzimidazole is used to fabricate high-performance protective apparel such as firefighter's gear, astronaut space suits, high temperature protective gloves, welders’ apparel and aircraft wall fabrics. Polybenzimidazole has been applied as a membrane in fuel cells.
Fireproofing is rendering something resistant to fire, or incombustible; or material for use in making anything fire-proof. It is a passive fire protection measure. "Fireproof" or "fireproofing" can be used as a noun, verb or adjective; it may be hyphenated ("fire-proof").
A pipe is a tubular section or hollow cylinder, usually but not necessarily of circular cross-section, used mainly to convey substances which can flow — liquids and gases (fluids), slurries, powders and masses of small solids. It can also be used for structural applications; hollow pipe is far stiffer per unit weight than solid members.
Bunker gear is the personal protective equipment (PPE) used by firefighters. The term is derived from the fact that the trousers and boots are traditionally kept by the firefighters bunk at the fire station to be readily available for use.
A fire proximity suit is a suit designed to protect a firefighter or volcanologist from extremely high temperatures. They were first designed and used in the 1930s. Originally made of asbestos fabric, current models use vacuum-deposited aluminized materials.
Sportswear or activewear is clothing, including footwear, worn for sport or physical exercise. Sport-specific clothing is worn for most sports and physical exercise, for practical, comfort or safety reasons.
"Technical textile" refers to a category of textiles specifically engineered and manufactured to serve functional purposes beyond traditional apparel and home furnishing applications. These textiles are designed with specific performance characteristics and properties, making them suitable for various industrial, medical, automotive, aerospace, and other technical applications. Unlike conventional textiles used for clothing or decoration, technical textiles are optimized to offer qualities such as strength, durability, flame resistance, chemical resistance, moisture management, and other specialized functionalities to meet the specific needs of diverse industries and sectors.
Hot plate welding, also called heated tool welding, is a thermal welding technique for joining thermoplastics. A heated tool is placed against or near the two surfaces to be joined in order to melt them. Then, the heat source is removed, and the surfaces are brought together under pressure. Hot plate welding has relatively long cycle times, ranging from 10 seconds to minutes, compared to vibration or ultrasonic welding. However, its simplicity and ability to produce strong joints in almost all thermoplastics make it widely used in mass production and for large structures, like large-diameter plastic pipes. Different inspection techniques are implemented in order to identify various discontinuities or cracks.
Bal Dixit is the chairman of Newtex Industries. He founded Newtex in 1978 after being one of the first researchers to formulate a viable alternative to asbestos in fire safety gear. In 1977, he started work on developing a product he would later call Zetex in response to the impending asbestos ban. This product exhibits many of the properties of asbestos, without the side effects of lung cancer or mesothelioma.
Gas metal arc welding (GMAW), sometimes referred to by its subtypes metal inert gas (MIG) and metal active gas (MAG) is a welding process in which an electric arc forms between a consumable MIG wire electrode and the workpiece metal(s), which heats the workpiece metal(s), causing them to fuse. Along with the wire electrode, a shielding gas feeds through the welding gun, which shields the process from atmospheric contamination.
Electrofusion welding is a form of resistive implant welding used to join pipes. A fitting with implanted metal coils is placed around two ends of pipes to be joined, and current is passed through the coils. Resistive heating of the coils melts small amounts of the pipe and fitting, and upon solidification, a joint is formed. It is most commonly used to join polyethylene (PE) and polypropylene (PP) pipes. Electrofusion welding is the most common welding technique for joining PE pipes. Because of the consistency of the electrofusion welding process in creating strong joints, it is commonly employed for the construction and repair of gas-carrying pipelines. The development of the joint strength is affected by several process parameters, and a consistent joining procedure is necessary for the creation of strong joints.
A racing suit or racing overalls, often referred to as a fire suit due to its fire retardant properties, is clothing such as overalls worn in various forms of auto racing by racing drivers, crew members who work on the vehicles during races, track safety workers or marshals, and in some series commentators at the event.
HDPE pipe is a type of flexible plastic pipe used for the transfer of fluids and gases, often used when replacing aging concrete or steel mains pipelines. Constructed from the thermoplastic HDPE, it has high impermeability and robust molecular bonding, making it suitable for high pressure pipelines. HDPE pipe is used across the globe for applications such as water mains, gas mains, sewer mains, slurry transfer lines, rural irrigation, fire system supply lines, electrical and communication conduits, stormwater pipes, and drainage pipes.
Textile performance, also known as fitness for purpose, is a textile's capacity to withstand various conditions, environments, and hazards, qualifying it for particular uses. The performance of textile products influences their appearance, comfort, durability, and protection. Different textile applications require a different set of performance parameters. As a result, the specifications determine the level of performance of a textile product. Textile testing certifies the product's conformity to buying specification. It describes product manufactured for non-aesthetic purposes, where fitness for purpose is the primary criterion. Engineering of high-performance fabrics presents a unique set of challenges.