Acoustic resonance technology

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Acoustic resonance technology (ART) is an acoustic inspection technology developed by Det Norske Veritas over the past 20 years. ART exploits the phenomenon of half-wave resonance, whereby a suitably excited resonant target (such as a pipeline wall) exhibits longitudinal resonances at certain frequencies characteristic of the target's thickness. Knowing the speed of sound in the target material, the half-wave resonant frequencies can be used to calculate the target's thickness.

Contents

ART differs from traditional ultrasonic testing: although both are forms of nondestructive testing based on acoustics, ART generally uses lower frequencies and has a wider bandwidth. This has enabled its use in gaseous environments without a liquid couplant.

Det Norske Veritas has licensed the technology for use in on-shore water pipes worldwide to Breivoll Inspection Technologies AS. Breivoll has proven the efficiency of the technology in assessing the condition of metallic water pipes, both with and without coating. The company has since 2008 successfully developed a method to enter and inspect water mains, and is a world-leader in their market. [1]

ART has also been used in field tests [2] at Gassco's Kårstø facility.

In 2012 DNV's ART activities were spun out into a subsidiary HalfWave which was purchased by NDT Global in 2020.

Main features

RUV (resonance ultrasonic vibrations)

In a closely related technique, the presence of cracks in a solid structure can be detected by looking for differences in resonance frequency, bandwidth and resonance amplitude compared to a nominally identical but non-cracked structure. This technique, called RUV (Resonance Ultrasonic Vibrations), has been developed for use in the photovoltaics industry by a group of researchers from the University of South Florida, Ultrasonic Technologies Inc. (Florida, US), and Isofoton S.A. (Spain). [3] The method was able to detect mm-size cracks in as-cut and processed silicon wafers, as well as finished solar cells, with a total test time of under 2 seconds per wafer.

Related Research Articles

<span class="mw-page-title-main">Ultrasound</span> Sound waves with frequencies above the human hearing range

Ultrasound is sound with frequencies greater than 20 kilohertz. This frequency is the approximate upper audible limit of human hearing in healthy young adults. The physical principles of acoustic waves apply to any frequency range, including ultrasound. Ultrasonic devices operate with frequencies from 20 kHz up to several gigahertz.

<span class="mw-page-title-main">Nondestructive testing</span> Evaluating the properties of a material, component, or system without causing damage

Nondestructive testing (NDT) is any of a wide group of analysis techniques used in science and technology industry to evaluate the properties of a material, component or system without causing damage. The terms nondestructive examination (NDE), nondestructive inspection (NDI), and nondestructive evaluation (NDE) are also commonly used to describe this technology. Because NDT does not permanently alter the article being inspected, it is a highly valuable technique that can save both money and time in product evaluation, troubleshooting, and research. The six most frequently used NDT methods are eddy-current, magnetic-particle, liquid penetrant, radiographic, ultrasonic, and visual testing. NDT is commonly used in forensic engineering, mechanical engineering, petroleum engineering, electrical engineering, civil engineering, systems engineering, aeronautical engineering, medicine, and art. Innovations in the field of nondestructive testing have had a profound impact on medical imaging, including on echocardiography, medical ultrasonography, and digital radiography.

<span class="mw-page-title-main">Soundproofing</span> Methods to reduce sound pressure

Soundproofing is any means of impeding sound propagation. There are several basic ways to reduce sound: increasing the distance between source and receiver, decoupling, using noise barriers to reflect or absorb the energy of the sound waves, using damping structures such as sound baffles for absorption, or using active antinoise sound generators.

<span class="mw-page-title-main">Resonator</span> Device or system that exhibits resonance

A resonator is a device or system that exhibits resonance or resonant behavior. That is, it naturally oscillates with greater amplitude at some frequencies, called resonant frequencies, than at other frequencies. The oscillations in a resonator can be either electromagnetic or mechanical. Resonators are used to either generate waves of specific frequencies or to select specific frequencies from a signal. Musical instruments use acoustic resonators that produce sound waves of specific tones. Another example is quartz crystals used in electronic devices such as radio transmitters and quartz watches to produce oscillations of very precise frequency.

<span class="mw-page-title-main">Plastic welding</span> Welding of semi-finished plastic materials

Plastic welding is welding for semi-finished plastic materials, and is described in ISO 472 as a process of uniting softened surfaces of materials, generally with the aid of heat. Welding of thermoplastics is accomplished in three sequential stages, namely surface preparation, application of heat and pressure, and cooling. Numerous welding methods have been developed for the joining of semi-finished plastic materials. Based on the mechanism of heat generation at the welding interface, welding methods for thermoplastics can be classified as external and internal heating methods, as shown in Fig 1.

<span class="mw-page-title-main">Piezoelectric motor</span>

A piezoelectric motor or piezo motor is a type of electric motor based on the change in shape of a piezoelectric material when an electric field is applied, as a consequence of the converse piezoelectric effect. An electrical circuit makes acoustic or ultrasonic vibrations in the piezoelectric material, most often lead zirconate titanate and occasionally lithium niobate or other single-crystal materials, which can produce linear or rotary motion depending on their mechanism. Examples of types of piezoelectric motors include inchworm motors, stepper and slip-stick motors as well as ultrasonic motors which can be further categorized into standing wave and travelling wave motors. Piezoelectric motors typically use a cyclic stepping motion, which allows the oscillation of the crystals to produce an arbitrarily large motion, as opposed to most other piezoelectric actuators where the range of motion is limited by the static strain that may be induced in the piezoelectric element.

<span class="mw-page-title-main">Ultrasonic testing</span> Non-destructive material testing using ultrasonic waves

Ultrasonic testing (UT) is a family of non-destructive testing techniques based on the propagation of ultrasonic waves in the object or material tested. In most common UT applications, very short ultrasonic pulse-waves with center frequencies ranging from 0.1-15 MHz, and occasionally up to 50 MHz, are transmitted into materials to detect internal flaws or to characterize materials. A common example is ultrasonic thickness measurement, which tests the thickness of the test object, for example, to monitor pipework corrosion.

A thin-film bulk acoustic resonator is a device consisting of a piezoelectric material manufactured by thin film methods between two conductive – typically metallic – electrodes and acoustically isolated from the surrounding medium. The operation is based on the piezoelectricity of the piezolayer between the electrodes.

<span class="mw-page-title-main">Ultrasonic transducer</span> Acoustic sensor

Ultrasonic transducers and ultrasonic sensors are devices that generate or sense ultrasound energy. They can be divided into three broad categories: transmitters, receivers and transceivers. Transmitters convert electrical signals into ultrasound, receivers convert ultrasound into electrical signals, and transceivers can both transmit and receive ultrasound.

<span class="mw-page-title-main">Electromagnetic acoustic transducer</span>

Electromagnetic acoustic transducer (EMAT) is a transducer for non-contact acoustic wave generation and reception in conducting materials. Its effect is based on electromagnetic mechanisms, which do not need direct coupling with the surface of the material. Due to this couplant-free feature, EMATs are particularly useful in harsh, i.e., hot, cold, clean, or dry environments. EMATs are suitable to generate all kinds of waves in metallic and/or magnetostrictive materials. Depending on the design and orientation of coils and magnets, shear horizontal (SH) bulk wave mode, surface wave, plate waves such as SH and Lamb waves, and all sorts of other bulk and guided-wave modes can be excited. After decades of research and development, EMAT has found its applications in many industries such as primary metal manufacturing and processing, automotive, railroad, pipeline, boiler and pressure vessel industries, in which they are typically used for nondestructive testing (NDT) of metallic structures.

<span class="mw-page-title-main">Lamb waves</span>

Lamb waves propagate in solid plates or spheres. They are elastic waves whose particle motion lies in the plane that contains the direction of wave propagation and the direction perpendicular to the plate. In 1917, the English mathematician Horace Lamb published his classic analysis and description of acoustic waves of this type. Their properties turned out to be quite complex. An infinite medium supports just two wave modes traveling at unique velocities; but plates support two infinite sets of Lamb wave modes, whose velocities depend on the relationship between wavelength and plate thickness.

<span class="mw-page-title-main">Ultrasonic nozzle</span>

Ultrasonic nozzles are a type of spray nozzle that use high frequency vibrations produced by piezoelectric transducers acting upon the nozzle tip that create capillary waves in a liquid film. Once the amplitude of the capillary waves reaches a critical height, they become too tall to support themselves and tiny droplets fall off the tip of each wave resulting in atomization.

Acoustic resonance spectroscopy (ARS) is a method of spectroscopy in the acoustic region, primarily the sonic and ultrasonic regions. ARS is typically much more rapid than HPLC and NIR. It is non destructive and requires no sample preparation as the sampling waveguide can simply be pushed into a sample powder/liquid or in contact with a solid sample. To date, the AR spectrometer has successfully differentiated and quantified sample analytes in various forms;. It has been used to measure and monitor the progression of chemical reactions, such as the setting and hardening of concrete from cement paste to solid. Acoustic spectrometry has also been used to measure the volume fraction of colloids in a dispersion medium, as well as for the investigation of physical properties of colloidal dispersions, such as aggregation and particle size distribution. Typically, these experiments are carried out with sinusoidal excitation signals and the experimental observation of signal attenuation. From a comparison of theoretical attenuation to experimental observation, the particle size distribution and aggregation phenomena are inferred.

In the field of industrial ultrasonic testing, ultrasonic thickness measurement (UTM) is a method of performing non-destructive measurement (gauging) of the local thickness of a solid element based on the time taken by the ultrasound wave to return to the surface. This type of measurement is typically performed with an ultrasonic thickness gauge.

<span class="mw-page-title-main">Acoustic metamaterial</span> Material designed to manipulate sound waves

An acoustic metamaterial, sonic crystal, or phononic crystal is a material designed to control, direct, and manipulate sound waves or phonons in gases, liquids, and solids. Sound wave control is accomplished through manipulating parameters such as the bulk modulus β, density ρ, and chirality. They can be engineered to either transmit, or trap and amplify sound waves at certain frequencies. In the latter case, the material is an acoustic resonator.

<span class="mw-page-title-main">Guided wave testing</span>

Guided wave testing (GWT) is a non-destructive evaluation method. The method employs acoustic waves that propagate along an elongated structure while guided by its boundaries. This allows the waves to travel a long distance with little loss in energy. Nowadays, GWT is widely used to inspect and screen many engineering structures, particularly for the inspection of metallic pipelines around the world. In some cases, hundreds of meters can be inspected from a single location. There are also some applications for inspecting rail tracks, rods and metal plate structures.

A capacitive micromachined ultrasonic transducer (CMUT) is a relatively new concept in the field of ultrasonic transducers. Most of the commercial ultrasonic transducers today are based on piezoelectricity. CMUTs are the transducers where the energy transduction is due to change in capacitance. CMUTs are constructed on silicon using micromachining techniques. A cavity is formed in a silicon substrate, and a thin layer suspended on the top of the cavity serves as a membrane on which a metallized layer acts an electrode, together with the silicon substrate which serves as a bottom electrode.

Terahertz nondestructive evaluation pertains to devices, and techniques of analysis occurring in the terahertz domain of electromagnetic radiation. These devices and techniques evaluate the properties of a material, component or system without causing damage.

<span class="mw-page-title-main">Atomic force acoustic microscopy</span>

Atomic force acoustic microscopy (AFAM) is a type of scanning probe microscopy (SPM). It is a combination of acoustics and atomic force microscopy. The principal difference between AFAM and other forms of SPM is the addition of a transducer at the bottom of the sample which induces longitudinal out-of-plane vibrations in the specimen. These vibrations are sensed by a cantilever and tip called a probe. The figure shown here is the clear schematic of AFAM principle here B is the magnified version of the tip and sample placed on the transducer and tip having some optical coating generally gold coating to reflect the laser light on to the photodiode.

Breivoll Inspection Technologies (BIT) have in close collaboration with Det Norske Veritas (DNV) and other partners developed a system for condition assessment of water pipelines. The company is the first world-wide to perform condition assessments of water pipes with the use of a pipescanner based on ART (Acoustic Resonance Technology). The targeted customers include managers of water networks, consultants, entrepreneurs and authorities. BIT were the recipients of the 2007 Norwegian Engineering Award. The company has offices in Tromsø and Oslo, Norway.

References

  1. http://en.breivoll.no/white_papers/ Archived 13 July 2012 at archive.today Whitepaper on condition assessment of water pipes with the use of ART at Breivoll Inspection Technologies, February 2012.
  2. Press release from Gassco, 29 May 2009
  3. A. Monastyrskyi et al, "Resonance Ultrasonic Vibrations for in-line crack detection in silicon wafers and solar cells", Proc. IEEE Photovoltaic Specialists Conference, PVSC '08, pp. 1–6, May 2008, doi : 10.1109/PVSC.2008.4922742.