Active Body Control

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Mercedes-Benz S-Class (W220) Mercedes S-KLasse S 320 CDI.jpg
Mercedes-Benz S-Class (W220)
Mercedes-Benz CL-Class C215 Mercedes Benz CL55 W203.jpg
Mercedes-Benz CL-Class C215
Mercedes-Benz SL Class Mercedes SL500 AMG.jpg
Mercedes-Benz SL Class

Active Body Control, or ABC, is the Mercedes-Benz brand name used to describe electronically controlled hydropneumatic suspension. [1] [2]

Contents

This suspension combines a high level of ride quality with control of the vehicle body motions, and therefore virtually eliminates body roll in many driving situations including cornering, accelerating, and braking. [2]

Mercedes-Benz has been experimenting with these capabilities for automobile suspension since the air suspension of the 1963 600 and the hydropneumatic (fluid and air) suspension of the 1974 6.9.

ABC was only offered on rear-wheel drive models, as all-wheel drive 4MATIC models were available only with Airmatic semi-active air suspension, with the 2019 Mercedes-Benz GLE 450 4MATIC being the first AWD to have ABC available. [2]

The production version was introduced at the 1999 Geneva Motor Show on the new Mercedes-Benz CL-Class C215. [3]

Description

In the ABC system, a computer detects body movement from sensors located throughout the vehicle, and controls the action of the active suspension with the use of hydraulic servomechanisms. The hydraulic pressure to the servos is supplied by a high pressure radial piston hydraulic pump, operating at 3,000psi. Accumulators regulate the hydraulic pressure, by means of an enclosed nitrogen bubble separated from the hydraulic fluid by a membrane. [1]

A total of 13 sensors continually monitor body movement and vehicle level and supply the ABC controller with new data every ten milliseconds. [1] Four level sensors, one at each wheel measure the ride level of the vehicle, three accelerometers measure the vertical body acceleration, one acceleration sensor measures the longitudinal and one sensor the transverse body acceleration. As the ABC controller receives and processes data, it operates four hydraulic servos, each mounted on an air and pressurized hydraulic fluid strut, beside each wheel. [4]

Almost instantaneously, the servo regulated suspension generates counter forces to body lean, dive and squat during various driving maneuvers. A suspension strut, consisting of a steel coil spring and a shock absorber connected in parallel, as well as a hydraulically controlled adjusting cylinder, are located between the vehicle body and wheel. These components adjust the cylinder in the direction of the suspension strut, and change the suspension length. This creates a force which acts on the suspension and dampening of the vehicle in the frequency range up to five hertz. [1]

The system also incorporates height adjustable suspension, which in this case lowers the vehicle up to 11 mm (0.43 in) between the speeds of 60–160 km/h (37–99 mph) for better aerodynamics, fuel consumption, and handling. [1]

The ABC system also allows self-levelling suspension, which raises or lowers the vehicle in response to changing load (i.e. the loading or unloading of passengers or cargo). [1] Each vehicle equipped with ABC has an “ABC Sport” button that allows the driver to adjust the suspension range for different driving style preferences. This feature allows the driver to adjust the suspension to maintain a more level ride in more demanding driving conditions.

The reliable function of the ABC system requires a regular hydraulic oil change and filter replacement.

The Mercedes-Benz C112 of 1991, Mercedes-Benz Vario Research Car [5] of 1995 and the Mercedes-Benz F200 of 1996 already featured prototype versions of ABC.

The first complete and ready-for-production version of ABC was introduced in 1999 on the top-of-the-line Mercedes-Benz CL-Class (C215).

In 2006, the Mercedes-Benz CL-Class (C216) introduced the second generation Active Body Control suspension, referred to as ABC Plus or ABC II in technical documentation. This updated suspension reduced body roll by 45% [6] compared to the first generation ABC suspension. ABC Plus had an updated hydraulic system design, with shorter hydraulic lines, and the pulsation damper was relocated to be mounted directly on the tandem pump.

In 2010 a crosswind stabilization function was introduced. In strong gusts of crosswind, and depending on the direction and intensity of the wind having an effect on the vehicle, this system varies the wheel load distribution in such a way that the effects of winds are largely compensated or reduced to a minimum. For this purpose the ABC control unit uses the yaw rate, lateral acceleration, steering angle and road speed sensors of the Electronic Stability Program ESP®. [7]

Magic Body Control

In 2007, the Mercedes-Benz F700 concept introduced the PRE-SCAN suspension, an early prototype road scanning suspension, using lidar sensors, based on Active Body Control.

In 2013 the Mercedes-Benz S-Class (W222) introduced the series production version of PRE-SCAN, but with a stereo camera instead of laser projectors. The system dubbed Magic Body Control is fitted with a road-sensing system (Road Surface Scan) that pre-loads the shocks for the road surface detected. Using a stereo camera, the system scans the road surface up to 15 meters ahead of the vehicle at speeds up to 130 km/h (81 mph), and it adjusts the shock damping at each wheel to account for imperfections in the road. Initially only available on 8-cylinder models and above, Magic Ride Control attempts to isolate the car's body by predicting rather than reacting to broken pavement and speed humps. [8] [9] The ABC has undergone major modifications for the new S-Class: the wheel damping is now continuously adjustable, the spring strut response has been improved and the pump efficiency has been further enhanced. A digital interface connects the control unit and the sensors, while the fast FlexRay bus connects the control unit and the vehicle electronics. Processing power is more than double that of the previous system. [10]

In 2014 the new C217 S-Class Coupe introduced an update to Magic Body Control, called Active Curve Tilting. [11] This new system allows the vehicle to lean up to 2.5 degrees into a turn, similar to a tilting train. The leaning is intended to counter the effect of centrifugal force on the occupants and is available only on rear-wheel drive models [12] [13]

Vehicles

Vehicles, chronological order:

Timeline of active suspension development

Related Research Articles

<span class="mw-page-title-main">Hydropneumatic suspension</span> Pneumatics

Hydropneumatic suspension is a type of motor vehicle suspension system, designed by Paul Magès, invented by Citroën, and fitted to Citroën cars, as well as being used under licence by other car manufacturers, notably Rolls-Royce, Bmw 5-Series e34 Touring, Maserati and Peugeot. It was also used on Berliet trucks and has been used on Mercedes-Benz cars, where it is known as Active Body Control. The Toyota Soarer UZZ32 "Limited" was fitted with a fully integrated four-wheel steering and a complex, computer-controlled hydraulic Toyota Active Control Suspension in 1991. Similar systems are also widely used on modern tanks and other large military vehicles. The suspension was referred to as fr:Suspension oléopneumatique in early literature, pointing to oil and air as its main components.

<span class="mw-page-title-main">Mercedes-Benz 450SEL 6.9</span> Motor vehicle

The Mercedes-Benz 450SEL 6.9 is the high-performance version of the W116 S-Class saloon. It was based on the long-wheelbase version of W116 chassis introduced in 1972 and equipped with Mercedes-Benz M100 V8 engine and full hydropneumatic suspension system. The 450SEL 6.9 was presented to the public at the Geneva Auto Show in 1974 as the successor to the original high-performance saloon from Mercedes-Benz, the 300SEL 6.3 (1968–1972). Like the 300SEL 6.3 before it, the special displacement number (6.9) was affixed to the trunk lid to differentiate itself from the 450SEL. The 450SEL 6.9 was produced in a very limited number from 1975 to 1981.

<span class="mw-page-title-main">Citroën Xantia</span> Large family car

The Citroën Xantia, pronounced "Zan–ti–a" is a large family car (D) produced by the French automaker Citroën, and designed by Bertone. Presented to the press in December 1992, the car was produced between 1992 and 2002 in Europe, with a facelift in the end of 1997.

<span class="mw-page-title-main">Mercedes-Benz E-Class (W210)</span> Motor vehicle

The Mercedes-Benz W210 was the internal designation for a range of executive cars manufactured by Mercedes-Benz and marketed under the E-Class model name in both sedan/saloon (1995–2002) and station wagon/estate (1996–2003) configurations. W210 development started in 1988, three years after the W124's introduction.

<span class="mw-page-title-main">Mercedes-Benz CL-Class (C215)</span> Motor vehicle

The second generation of the Mercedes-Benz CL-Class is the C215-chassis coupé of 1998–2006. It was considered by Mercedes as their premier model.

<span class="mw-page-title-main">Mercedes-Benz S-Class (W220)</span> Motor vehicle

The Mercedes-Benz W220 was a range of flagship sedans which, as the fourth generation Mercedes-Benz S-Class, replaced the W140 S-Class after model year 1998 — with long and short wheelbase versions, performance and luxury options; available four-wheel drive; and a range of diesel as well as gas/petrol V6, V8, and V12 engines. Compared to its predecessor, the W220 had somewhat smaller exterior dimensions but offered greater interior volume, particularly in the long-wheelbase versions, and slightly less cargo volume.

<span class="mw-page-title-main">Mercedes-Benz W116</span> Motor vehicle

The Mercedes-Benz W116 is a series of flagship luxury sedans produced from September 1972 until 1980. The W116 automobiles were the first Mercedes-Benz models to be officially called S-Class, although earlier sedan models had already unofficially been designated with the letter 'S' – for Sonderklasse or "special class." The W116 was selected European Car of the Year in 1974.

<span class="mw-page-title-main">4Matic</span> All-wheel-drivetrain developed by Mercedes-Benz

4Matic is the marketing name of an all-wheel drive system developed by Mercedes-Benz. It is designed to increase traction in slippery conditions. With the introduction of the 2017 E 63 S sedan, Mercedes-AMG announced a performance-oriented variant of the system called AMG Performance 4MATIC+.

<span class="mw-page-title-main">Citroën Activa</span> Motor vehicle

The Citroën Activa and Activa 2 were two concept cars produced by the French manufacturer Citroën as a means to test and to showcase features intended for future use in their production cars. Both were unveiled at the Paris Motor Show in 1988 and 1990 respectively.

<span class="mw-page-title-main">Mercedes-Benz S-Class (W221)</span> German luxury sedan

The Mercedes-Benz W221 is a chassis code of the fifth generation S-Class produced from August 2005 until June 2013. The S-Class are the flagship vehicles of Mercedes-Benz, and each generation typically introduces a range of technical innovations and developments that, over time will find their way into smaller cars.

Air suspension is a type of vehicle suspension powered by an electric or engine-driven air pump or compressor. This compressor pumps the air into a flexible bellows, usually made from textile-reinforced rubber. Unlike hydropneumatic suspension, which offers many similar features, air suspension does not use pressurized liquid, but pressurized air. The air pressure inflates the bellows, and raises the chassis from the axle.

Self-levelling refers to an automobile suspension system that maintains a constant ride height of the vehicle above the road, regardless of load.

<span class="mw-page-title-main">Mercedes-Benz CL-Class (C216)</span> Motor vehicle

The Mercedes-Benz C216 is the last generation for the grand tourer with name Mercedes-Benz CL-Class. It replaced the C215 platform. In 2014 it was replaced by the C217 S-Class Coupe.

<span class="mw-page-title-main">Height adjustable suspension</span> Automobile suspension systems

Height adjustable suspension is a feature of certain automobile suspension systems that allow the motorist to vary the ride height or ground clearance. This can be done for various reasons including giving better ground clearance over rough terrain, a lower ground clearance to improve performance and fuel economy at high speed, or for stylistic reasons. Such a feature requires fairly sophisticated engineering.

An active suspension is a type of automotive suspension that uses an onboard control system to control the vertical movement of the vehicle's wheels and axles relative to the chassis or vehicle frame, rather than the conventional passive suspension that relies solely on large springs to maintain static support and dampen the vertical wheel movements caused by the road surface. Active suspensions are divided into two classes: true active suspensions, and adaptive or semi-active suspensions. While semi-adaptive suspensions only vary shock absorber firmness to match changing road or dynamic conditions, active suspensions use some type of actuator to raise and lower the chassis independently at each wheel.

<span class="mw-page-title-main">Mercedes-Benz F200</span> Motor vehicle

The Mercedes-Benz F 200"Imagination" coupe was a concept study by then Daimler-Benz unveiled at the 1996 Paris Motor Show. The goal was to show off innovations in control, design, and comfort in passenger cars. The car's exterior design was in part based on the, then, upcoming S-Class. This 2-door coupe also previewed the CL-Class coupe, which debuted in 1999.

<span class="mw-page-title-main">Mercedes-Benz C112</span> Mid-engine concept car developed by German automobile manufacturer Mercedes Benz in 1991

The Mercedes-Benz C112 was an experimental mid-engine concept car built in 1991 by German automobile manufacturer Mercedes-Benz as a test bed, similar to the later versions of the C111. Despite using the same chassis code, it was not related to the W112 series of limousines and coupes of the 1960s. The C112 was intended to be the road-legal counterpart of the Sauber-built C11 Group C prototype race car developed for the 1990 World Sports-Prototype Championship.

Sensotronic Brake Control (SBC) is an electro-hydraulic brake system, where the wheel brake cylinders on a vehicle are operated through a servomechanism.

Toyota Active Control Suspension was the world's first fully active suspension.

References

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