BlueTEC

Last updated

BlueTEC is Mercedes-Benz Group's marketing name for engines equipped with advanced NOx reducing technology for vehicle emissions control in diesel-powered vehicles. The technology in BlueTec vehicles includes a selective catalytic reduction (SCR) system that uses diesel exhaust fluid, and a system of NOx adsorbers the automaker calls DeNOx, which uses an oxidizing catalytic converter and diesel particulate filter combined with other NOx reducing systems.

Contents

The BlueTEC was on the Ward's 10 Best Engines list for 2007 and 2008. [1] [2]

In February 2016, Mercedes-Benz, Daimler AG, Bosch LLC and Bosch GmbH were sued by private plaintiffs alleging BlueTec violates standards in a manner similar to the Volkswagen emissions scandal. [3] On December 6, 2016, U.S. District Judge Jose L. Linares dismissed the lawsuit without prejudice, finding the plaintiffs had alleged no standing. [4] The case was reinstated after Plaintiffs amended the complaint, and the litigation is ongoing. On July 12, 2021, the court granted final approval to the proposed class action settlement, which includes cash payments to previous and current owners, free retrofits to the cars' emissions systems, and extended emissions systems warranties for the affected models. [5] A similar settlement was reached in Canada on February 2, 2022. [6]

Uses

Daimler introduced BlueTEC in the Mercedes E-Class (using the DeNOx system) and GL-Class (using SCR) at the 2006 North American International Auto Show. At that time, these BlueTEC vehicles were 45- and 50-state legal, respectively, in the United States (a 45-state vehicle does not meet the more stringent California emission standards that have also been adopted by four other states).

Daimler AG has entered into an agreement with Volkswagen and Audi to share BlueTEC technology with them in order to increase the Diesel passenger-vehicle market in the United States. [7] [8] VW introduced the Jetta Clean TDI, the Tiguan concept, and the Touareg BlueTDI as part of the BlueTec licensing program. The Jetta and the Tiguan use NOx adsorbers, while the Touareg uses a Selective Catalytic Reduction catalytic converter.[ citation needed ]

In August 2007 VW Group announced that cooperation on BlueTEC with Daimler AG would end. The reasoning for this change is due to the recognition of the VW TDI branding. VW did not want to use a competitor's branding for a product they would introduce into the market. [9] VW developed their own system, but it failed and they re-programmed the engine control to show false values during pollution tests. [10] [11] [12]

By 2010 a BlueTEC version of the Mercedes Sprinter was released. The BlueTEC systems allowed the elimination of much of the EGR in that vehicle's engine, which as a result gives 188 horsepower (140 kilowatts) compared to the non-BlueTec engine's 154 horsepower (115 kilowatts). [13]

Rationale

The BlueTEC system was created because diesel engines, while more fuel efficient than gasoline engines, operate at lean air-fuel ratios, preventing them from implementing the highly-efficient three-way catalysts employed for NO
x
conversion in gasoline engines, which operate at stoichiometric air-fuel ratios. Limiting NO
x
by use of engine controls alone is possible, but requires a significant penalty to fuel economy. Tier 2 regulations in the US are 0.07 grams per mile of NOx, which is ⅛ of the 0.40 limit in the European Union. [14] [ citation needed ]

Process

The emissions system works in a series of steps:

  1. A diesel oxidation catalyst reduces the amounts of carbon monoxide (CO) and hydrocarbons (HC) released from the exhaust.
  2. A DeNOx catalytic converter begins a preliminary removal of oxides of nitrogen.
  3. A particulate filter traps and stores soot particles, burning them off when the filter gets full.
  4. If the above are not sufficient to meet the prevailing emissions regulations, a Selective Catalytic Reduction (SCR) catalytic converter will convert the remaining nitrogen oxides to nitrogen and water; so-called diesel exhaust fluid (solution of urea and water) is injected into the exhaust gas stream to enable the conversion. In order to prevent vehicles from breaking emissions regulations, the engine may go into a limp-home-mode if the DEF tank is depleted; drivers are instructed to keep the tank refilled as necessary. Some commercial vehicles are equipped with a request or inhibit switch which allows the DEF injection to be "postponed" as it can reduce power output and increase temperatures temporarily; if the vehicle is climbing a grade, for example, it may be necessary to delay the cycle.

Emissions defeat device allegations

The Netherlands' official automobile inspector TNO, on behalf of the Dutch Minister of the Environment, conducted an on-road test of a C-Class Mercedes C220 CDi BlueTec diesel and determined it emitted more than 40 times the amount of cancer-causing NO
x
than in the lab test. [15] The tests were done at temperatures below 10 degrees Celsius (50 °F). Mercedes says it is permissible for the BlueTec engine to emit 40 times more NO
x
when the temperature is less than 10 °C (50 °F). [16]

As of April 22, 2016, Mercedes-Benz USA disclosed it is under investigation by the Department of Justice for potential discrepancies over its diesel emissions certifications, according to a Daimler statement. The DOJ effectively told MBUSA to begin an internal investigation "to review its certification and admissions process related to exhaust emissions in the United States," Daimler said. The company "has agreed to cooperate fully with the DOJ." [17]

In Feb 2018, German newspaper Bild am Sonntag reported that US authorities investigating Mercedes have discovered that its vehicles are equipped with illegal software to help them pass United States' stringent emission tests. The claimed defeat devices include a "Bit 15" mode to switch off emissions after 16 miles of driving (the length of an official U.S. emissions test), and "Slipguard" which tries to directly determine if the car is being tested based on speed and acceleration profiles. Bild am Sonntag said it found emails from Daimler engineers questioning whether those functions were legal. [18] [19] [20]

Related Research Articles

<span class="mw-page-title-main">Volkswagen</span> German automobile manufacturer

Volkswagen is a German automobile manufacturer headquartered in Wolfsburg, Lower Saxony, Germany. Founded in 1937 by the German Labour Front under the Nazi Party and revived into the global brand it is known as today post World War II by the British Army officer Ivan Hirst, it is known for the iconic Beetle and serves as the flagship brand of the Volkswagen Group, the largest automotive manufacturer by worldwide sales in 2016 and 2017. The group's biggest market is in China, which delivers 40 percent of its sales and profits. Its name is derived from the German-language terms Volk and Wagen, translating to "people's car" when combined.

<span class="mw-page-title-main">Volkswagen Golf</span> Small family cars manufactured by Volkswagen

The Volkswagen Golf is a compact car/small family car (C-segment) produced by the German automotive manufacturer Volkswagen since 1974, marketed worldwide across eight generations, in various body configurations and under various nameplates – including as the Volkswagen Rabbit in the United States and Canada, and as the Volkswagen Caribe in Mexico (Mk1).

<span class="mw-page-title-main">Catalytic converter</span> Exhaust emission control device

A catalytic converter is an exhaust emission control device which converts toxic gases and pollutants in exhaust gas from an internal combustion engine into less-toxic pollutants by catalyzing a redox reaction. Catalytic converters are usually used with internal combustion engines fueled by gasoline or diesel, including lean-burn engines, and sometimes on kerosene heaters and stoves.

<span class="mw-page-title-main">Volkswagen Jetta</span> Small family car manufactured by Volkswagen

The Volkswagen Jetta is a compact car/small family car manufactured and marketed by Volkswagen since 1979. Positioned to fill a sedan niche above the firm's Golf hatchback, it has been marketed over seven generations, variously as the Atlantic, Vento, Bora, City Jetta, Jetta City, GLI, Jetta, Clasico, and Sagitar.

<span class="mw-page-title-main">Volkswagen Touareg</span> Motor vehicle

The Volkswagen Touareg is a car produced by German automaker Volkswagen Group since 2002 at the Volkswagen Bratislava Plant. Considered to be the first luxury mid-size SUV from Volkswagen, the vehicle was named after the nomadic Tuareg people, inhabitants of the Saharan interior in North Africa. Originally, the Touareg was developed together with the Porsche Cayenne and the Audi Q7, and as of October 2020, the Touareg was developed together with the Audi Q8, the Bentley Bentayga and the Lamborghini Urus. This family of vehicles are all unibody SUVs with independent suspension. The first generation (2002–2010) offered five, six, eight, ten and twelve-cylinder engine choices.

Selective catalytic reduction (SCR) means of converting nitrogen oxides, also referred to as NO
x
with the aid of a catalyst into diatomic nitrogen, and water. A reductant, typically anhydrous ammonia, aqueous ammonia, or a urea solution, is added to a stream of flue or exhaust gas and is reacted onto a catalyst. As the reaction drives toward completion, nitrogen, and carbon dioxide, in the case of urea use, are produced.

<span class="mw-page-title-main">Diesel exhaust fluid</span> Chemical which reduces air pollution from diesel engines

Diesel exhaust fluid is a liquid used to reduce the amount of air pollution created by a diesel engine. Specifically, DEF is an aqueous urea solution made with 32.5% urea and 67.5% deionized water. DEF is consumed in a selective catalytic reduction (SCR) that lowers the concentration of nitrogen oxides in the diesel exhaust emissions from a diesel engine.

A NOx adsorber or NOx trap (also called Lean NOx trap, abbr. LNT) is a device that is used to reduce oxides of nitrogen (NO and NO2) emissions from a lean burn internal combustion engine by means of adsorption.

<span class="mw-page-title-main">Volkswagen Crafter</span> Van manufactured by Volkswagen

The Volkswagen Crafter, introduced in 2006, is the largest three- to five-ton van produced and sold by the German automaker Volkswagen Commercial Vehicles. The Crafter officially replaced the Volkswagen Transporter LT that was launched in 1975, although it is known as the LT3, its production plant code.

<span class="mw-page-title-main">Volkswagen Golf Mk3</span> Third generation of Golf compact car

The Volkswagen Golf Mk3 is a medium-sized compact family car. It's the third generation of the Volkswagen Golf and the successor to the Volkswagen Golf Mk2, which was produced by Volkswagen from August 1991 to 2002.

<span class="mw-page-title-main">BlueMotion</span>

BlueMotion is a trading name for certain car models from the Volkswagen Group, emphasizing higher fuel efficiency.

<span class="mw-page-title-main">Mercedes-Benz OM642 engine</span> Reciprocating internal combustion engine

The Mercedes-Benz OM642 engine is a 3.0 litres (2,987 cc), 24-valve, aluminium/aluminium block and heads diesel 72° V6 engine manufactured by the Mercedes-Benz division of Daimler AG as a replacement for the Mercedes straight-5 and straight-6 cylinder engines.

<span class="mw-page-title-main">Volkswagen Passat (B6)</span> Motor vehicle

The Volkswagen Passat is a front-engine D-segment large family car manufactured and marketed by Volkswagen from 2005 to 2011 (B6) and from 2010 to 2015. Respectively the six and seventh generation Passat, and internally designated B6 and B7, they were marketed in sedan and wagon bodystyles in front-wheel as well as all-wheel drive configurations, with a range of petrol and diesel engines.

<span class="mw-page-title-main">TDI (engine)</span> Branded engine design

TDI is Volkswagen Group's term for its current common rail direct injection turbodiesel engine range that have an intercooler in addition to the turbo compressor.

<span class="mw-page-title-main">Volkswagen emissions scandal</span> 2010s diesel emissions scandal involving Volkswagen

The Volkswagen emissions scandal, sometimes known as Dieselgate or Emissionsgate, began in September 2015, when the United States Environmental Protection Agency (EPA) issued a notice of violation of the Clean Air Act to German automaker Volkswagen Group. The agency had found that Volkswagen had intentionally programmed turbocharged direct injection (TDI) diesel engines to activate their emissions controls only during laboratory emissions testing, which caused the vehicles' NOx output to meet US standards during regulatory testing. However, the vehicles emitted up to 40 times more NOx in real-world driving. Volkswagen deployed this software in about 11 million cars worldwide, including 500,000 in the United States, in model years 2009 through 2015.

<span class="mw-page-title-main">Defeat device</span> Illegal methods in motor vehicles to overcome emissions controls

A defeat device is any motor vehicle hardware, software, or design that interferes with or disables emissions controls under real-world driving conditions, even if the vehicle passes formal emissions testing. The term appears in the US Clean Air Act and European Union regulations, to describe anything that prevents an emissions control system from working, and applies as well to power plants or other air pollution sources, as to automobiles.

<span class="mw-page-title-main">Diesel emissions scandal</span> Automotive industry scandal

From 2014 onwards, software which manipulated air pollution tests was discovered in vehicles from some car makers; the software recognized when the standardized emissions test was being done, and adjusted the engine to emit less during the test. The cars emitted much higher levels of pollution under real-world driving conditions. Some cars' emissions were higher even though there was no manipulated software.

<span class="mw-page-title-main">Volkswagen Jetta (A5)</span> German compact car

The Volkswagen Jetta is a compact car, the fifth generation of the Volkswagen Jetta and the successor to the Volkswagen Bora which was manufactured by Volkswagen between 2005 and 2010, and up to 2012 in China. It is a three-box sedan derivative of the Golf Mk5. It was marketed as the Volkswagen Bora in Mexico and Colombia, Volkswagen Vento in Argentina, Chile and Uruguay, and Volkswagen Sagitar in China.

References

  1. "Ward's Announces 10 Best Engines Winners for 2007". Ward's AutoWorld. WardsAuto.com. 2006-12-05. Archived from the original on 2009-07-22. Retrieved 2009-07-25.
  2. "Ward's 10 Best Engines Winners Reflect Fuel-Economy Focus (2008)". Ward's AutoWorld. WardsAuto.com. 2007-12-13. Archived from the original on 2008-08-21. Retrieved 2017-03-06.
  3. Harris, Andrew M (18 February 2016). "Mercedes Faces Lawsuit Over BlueTec Clean Diesel Emissions". Bloomberg News . Retrieved 8 December 2016.
  4. Teichert, Erica (6 December 2016). "U.S. judge throws out emissions fraud lawsuit against Mercedes". Reuters . Retrieved 8 December 2016.
  5. "Home | MB BlueTEC Settlement". www.mbbluetecsettlement.com. Retrieved 28 September 2022.
  6. "Home | Kalra v. Mercedes-Benz Canada, Inc". www.bluetecsettlement.ca. Retrieved 28 September 2022.
  7. "2008 VW Jetta TDi coming with BlueTec and 50 state emissions".
  8. "The future demands more environmentally friendly technologies". Archived from the original on 2015-10-06.
  9. "Daimler verliert Patentstreit um Abgastechnik". Faz.net.
  10. "Ingenieure gestehen Installation von Manipulations-Software". bild.de.
  11. Ewing, Jack (2015-10-04). "Volkswagen Engine-Rigging Scheme Said to Have Begun in 2008". The New York Times.
  12. William Boston (5 October 2015). "Volkswagen Emissions Investigation Zeroes In on Two Engineers". WSJ.
  13. "Mercedes to bring Bluetec diesel to European-market Sprinters by 2012, but we get it first!". Apr 20, 2010.
  14. "Light-Duty Vehicles, Light-Duty Trucks, and Medium-Duty Passenger Vehicles:Tier 2 Exhaust Emission Standards and Implementation Schedule" (PDF). EPA-420-B-16-015. Environmental Protection Agency. March 2016.[ permanent dead link ]
  15. http://publications.tno.nl/publication/34616868/a1Ug1a/TNO-2015-R10702.pdf [ bare URL PDF ]
  16. Traufetter, Gerald (2 February 2016). "Mercedes-Benz: C-Klasse unter Manipulationsverdacht". Der Spiegel.
  17. "Mercedes-Benz Faces Federal Investigation over Alleged Diesel Emissions Cheats". 2016-04-22.
  18. "Daimler may have used software to cheat on US emissions tests".
  19. "Software may have helped Daimler pass U.S. Emissions tests: Report". Reuters. 2018-02-18.
  20. "Abgasskandal: US-Ermittler belasten Daimler schwer". Spiegel Online. 2018-02-18.