Flannel is a soft woven fabric, of varying fineness. Flannel was originally made from carded wool or worsted yarn, but is now often made from either wool, cotton, or synthetic fiber. Flannel is commonly used to make tartan clothing, blankets, bed sheets, and sleepwear.
Flannel may be brushed to create extra softness or remain unbrushed. Brushing is a mechanical process wherein a fine metal brush rubs the fabric to raise fine fibres from the loosely spun yarns to form a nap on one or both sides. If the flannel is not napped, it gains its softness through the loosely spun yarn in its woven form.
The term "flannel shirt" is often mistakenly used to refer to any shirt with a plaid or tartan pattern. However, 'flannel' refers simply to the fabric; not all flannel shirts are plaid and not all plaid shirts are flannel.
The word's origin is uncertain, but a Welsh origin has been suggested as fabric similar to flannel can be traced back to Wales, where it was well known as early as the 16th century. The fabric was called ''Welsh cotton'', and despite its name, it was a coarse woolen material with a fluffed surface similar to flannel. [1] [2]
The French term flanelle was used in the late 17th century, and the German Flanell was used in the early 18th century. [3]
Flannel has been made since the 17th century, gradually replacing the older Welsh plains, some of which were finished as "cottons" or friezes, coarse woolen cloth that was the local textile product. In the 19th century, flannel was made particularly in towns such as Newtown, Montgomeryshire, [4] Hay on Wye, [5] and Llanidloes. [6] The expansion of its production is closely associated with the spread of carding mills, which prepared the wool for spinning, this being the first aspect of the production of woollen cloth to be mechanised (apart from fulling). The marketing of these Welsh woollen clothes was largely controlled by the Drapers Company of Shrewsbury. [7] [8] [9]
At one time, Welsh, Yorkshire, Lancashire, and Irish flannels differed slightly in character due largely to the grade of raw wool used in the several localities, some being softer and finer than others. Dyes determine the flannel's color; this was achieved by mixing white, blue, brown, and black wools in varying proportions. Lighter shades were achieved by bleaching with sulphur dioxide. [10]
During the 1950s, Irish designer Sybil Connolly, inspired by Aran Island and traditional Irish peasant skirts, designed a 'Red Flannel' skirt using red flannel wool. [11]
Originally, flannel was made of fine, short staple wool, but by the 20th century, mixtures of silk and cotton had become common. At this time, flannel trousers became popular in sports, especially cricket, and it was used extensively until the late 1970s.
Flannel plaid shirts became popular teen wear in the early 1990s, being part of the grunge style of bands like Nirvana and Pearl Jam. [12]
Flannelette typically refers to a napped cotton fabric imitating the texture of flannel. The weft is generally coarser than the warp. The flannel-like appearance is created by creating a nap from the weft; scratching it and raising it up. Flannelette can either have long or short nap, and can be napped on one or two sides. It comes in many colours, both solid and patterned. [13]
Baby flannel is a lightweight fabric used for childrenswear. [14]
Cotton flannel or Canton flannel is a cotton fabric napped on one or two sides.
Ceylon's flannel was a name for a wool and cotton mixture. [10]
Diaper flannel is a stout cotton fabric napped on both sides, and used for making cloth diapers.
Vegetable flannel , invented by Léopold Lairitz in Germany in the 1800s, uses fibres from the Scots pine rather than wool. [15]
Flannel, flannelette, and cotton flannel can be woven in either a twill weave or plain weave. The weave is often hidden by napping on one or both sides. After weaving, it is napped once, then bleached, dyed, or otherwise treated, and then napped a second time. [16]
Calico is a heavy plain-woven textile made from unbleached, and often not fully processed, cotton. It may also contain unseparated husk parts. The fabric is far coarser than muslin, but less coarse and thick than canvas or denim. However, it is still very cheap owing to its unfinished and undyed appearance.
Worsted is a high-quality type of wool yarn, the fabric made from this yarn, and a yarn weight category. The name derives from Worstead, a village in the English county of Norfolk. That village, together with North Walsham and Aylsham, formed a manufacturing centre for yarn and cloth in the 12th century, when pasture enclosure and liming rendered the East Anglian soil too rich for the older agrarian sheep breeds. In the same period, many weavers from the County of Flanders moved to Norfolk. "Worsted" yarns/fabrics are distinct from woollens : the former is considered stronger, finer, smoother, and harder than the latter.
Madras is a lightweight cotton fabric with typically patterned texture and tartan design, used primarily for summer clothing such as pants, shorts, lungi, dresses, and jackets. The fabric takes its name from the former name of the city of Chennai in south India.
A satin weave is a type of fabric weave that produces a characteristically glossy, smooth or lustrous material, typically with a glossy top surface and a dull back; it is not durable, as it tends to snag. It is one of three fundamental types of textile weaves alongside plain weave and twill weave.
Woolen or woollen is a type of yarn made from carded wool. Woolen yarn is soft, light, stretchy, and full of air. It is thus a good insulator, and makes a good knitting yarn. Woolen yarn is in contrast to worsted yarn, in which the fibers are combed to lie parallel rather than carded, producing a hard, strong yarn.
Poplin, also called tabinet, is a fine wool, cotton or silk fabric that has a vertical warp and a horizontal weft. Nowadays, the name refers to a strong material in a plain weave of any fiber or blend, with crosswise ribs that typically give a corded surface.
Serge is a type of twill fabric that has diagonal lines or ridges on both inner and outer surfaces via a two-up, two-down weave. The worsted variety is used in making military uniforms, suits, greatcoats, and trench coats. Its counterpart, silk serge, is used for linings. French serge is a softer, finer variety. The word is also used for a high-quality woven woolen fabric.
Ikat is a dyeing technique from Indonesia used to pattern textiles that employs resist dyeing on the yarns prior to dyeing and weaving the fabric. The term is also used to refer to related and unrelated traditions in other cultures. In Southeast Asia, where it is the most widespread, ikat weaving traditions can be divided into two general clades. The first is found among Daic-speaking peoples. The second, larger group is found among the Austronesian peoples and spread via the Austronesian expansion. Similar dyeing and weaving techniques that developed independently are also present in other regions of the world, including India, Central Asia, Japan, Africa, and the Americas.
Double cloth or double weave is a kind of woven textile in which two or more sets of warps and one or more sets of weft or filling yarns are interconnected to form a two-layered cloth. The movement of threads between the layers allows complex patterns and surface textures to be created.
Crêpe, also spelled crepe or crape, is a silk, wool, or synthetic fiber fabric with a distinctively crisp and crimped appearance. The term "crape" typically refers to a form of the fabric associated specifically with mourning. Crêpe was also historically called "crespe" or "crisp".
Textile manufacturing is a major industry. It is largely based on the conversion of fibre into yarn, then yarn into fabric. These are then dyed or printed, fabricated into cloth which is then converted into useful goods such as clothing, household items, upholstery and various industrial products.
Linsey-woolsey is a coarse twill or plain-woven fabric woven with a linen warp and a woollen weft. Similar fabrics woven with a cotton warp and woollen weft in Colonial America were also called linsey-woolsey or wincey. The name derives from a combination of lin and wool. This textile has been known since ancient times. Known as shatnez (שַׁעַטְנֵז) in Hebrew, the wearing of this fabric was forbidden in the Torah and hence Jewish law.
In the context of materials, stuff can refer to any manufactured material. This is illustrated from a quote by Sir Francis Bacon in his 1658 publication New Atlantis: "Wee have also diverse Mechanicall Arts, which you have not; And Stuffes made by them; As Papers, Linnen, Silks, Tissues; dainty Works of Feathers of wonderfull Lustre; excellent Dies, and many others." In Coventry, those completing seven-year apprenticeships with stuff merchants were entitled to become freemen of the city.
Kersey is a kind of coarse woollen cloth that was an important component of the textile trade in Medieval England.
The manufacture of textiles is one of the oldest of human technologies. To make textiles, the first requirement is a source of fiber from which a yarn can be made, primarily by spinning. The yarn is processed by knitting or weaving, which turns yarn into cloth. The machine used for weaving is the loom. For decoration, the process of colouring yarn or the finished material is dyeing. For more information of the various steps, see textile manufacturing.
Textile fibers, threads, yarns and fabrics are measured in a multiplicity of units.
Primarily, nap is the raised (fuzzy) surface on certain kinds of cloth, such as velvet or moleskin. Nap can refer additionally to other surfaces that look like the surface of a napped cloth, such as the surface of a felt or beaver hat.
Tattersall is a style of Tartan (plaid) pattern woven into cloth. The pattern is composed of regularly-spaced thin, even vertical warp stripes, repeated horizontally in the weft, thereby forming squares.
Cheviot, woolen fabric made originally from the wool of Cheviot sheep and now also made from other types of wool or from blends of wool and man-made fibers in plain or various twill weaves. The cheviot sheep originate on the border of England and Scotland, and their name is derived from Cheviot Hills, a range of hills in north Northumberland and the Scottish Borders. Cheviot wool possesses good spinning qualities, since the fiber is fine, soft, and pliable. It has a crispness of texture similar to serge but is slightly rougher and heavier.
The woollen industry in Wales was at times the country's most important industry, though it often struggled to compete with the better-funded woollen mills in the north of England, and almost disappeared during the 20th century. There is continued demand for quality Welsh woollen products.
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