Macalloy

Last updated

McCalls Special Products Ltd
Macalloy [1]
Type Private company [2]
IndustryConstruction [1]
Founded1921;102 years ago (1921) in Sheffield [3]
Founder
  • T H McCall [3]
  • Edwin Llwewllyn Raworth [3]
  • C W Hamilton [3]
Headquarters,
United Kingdom [2]
Area served
Worldwide [1]
Key people
  • Peter Hoy (Managing Director) [4]
Products
Revenue
  • Increase2.svg £10.7 million (2021) [5]
  • Decrease2.svg £8.9 million (2020) [6]
  • Increase2.svg £11.1 million (2019) [6]
  • Decrease2.svg £0.15 million (2021) [5]
  • Decrease2.svg £0.18 million (2020) [6]
  • Increase2.svg £0.32 million (2019) [6]
OwnerPeter Hoy (2022) [7]
Number of employees
  • Decrease2.svg 65 (2021) [5]
  • Increase2.svg 71 (2020) [6]
  • Steady2.svg 70 (2019) [6]
Website www.macalloy.com

McCalls Special Products Ltd is a British manufacturer of steel bar and cable components for tensioned concrete, ground anchors, curtain walling, and steel structures. It operates under the Macalloy brand and claims to be a world leader in that market. [2] [1]

Contents

Macalloy struts, Changi Airport, 2003 Curtain Wall Svetoprozrachnyi fasad Macalloy Changi Airport.jpg
Macalloy struts, Changi Airport, 2003

Macalloy's work supports landmarks including the Sphere at the Academy Museum of Motion Pictures, VTB Stadium, Stade Roland Garros, Tottenham Hotspur Stadium, Soccer City Stadium, Marina Bay Sands, Jewel Changi Airport, Forth Road Bridge, and Burj Al Arab. As of 2021, 34 of the company's products are exported. [8] [5]

History

Macalloy struts, Mariinsky Theater, 2013 Zugstabsystem Macalloy in Mariinsky Theater.jpg
Macalloy struts, Mariinsky Theater, 2013

McCall and Company Ltd was founded in 1921 by T H McCall, Edwin Llwewllyn Raworth, and C W Hamilton, on Queens Street, Sheffield to supply steel rebar for concrete contractors. [9] [3]

In 1927, it moved to former railway engineering sheds on Nunnery Lane for two years then again to its steel supplier, United Bar Strip Mills' Templeborough Steelworks. [3]

In 1948, the firm began to manufacture bars for post tensioned concrete. These were used to reinforce a 500 foot (150 m) central span of the 1960 M2 Medway Bridge, then the world's widest prestressed concrete span. [3]

McCall and Company Ltd became a subsidiary of United Steel Companies Ltd in 1962 and three years later moved to Meadowhall Road, Rotherham. In 1966, United Steel Companies Ltd was nationalised as British Steel. [3]

Allied Steel and Wire Ltd purchased McCall and Company Ltd in 1975, relocating it to Hawke Street as McCalls Special Products Ltd. [3]

Allied Steel and Wire Ltd failed in 2002 and in 2003, a management team led by Peter Hoy purchased the assets of McCalls Special Products Ltd. A new Company was incorporated to continue the McCalls Special Products Ltd name and trade. In 2006, the business moved to the former Dinnington Colliery. [3] [2] [10] [11]

Awards

McCalls Special Products Ltd was awarded a Queens Award for Export Achievement in 1996 [12] [3] and in 2010, a Queen's Award for Enterprise: International Trade (Export). [13]

Controversies

Clyde Arc Bridge

Clyde Arc Bridge Clydearc-glasgow-2008.jpg
Clyde Arc Bridge

Severfield plc subsidiary Watson Steel Structures Ltd fabricated the Clyde Arc Bridge in 2007. It had to be closed in 2008 because a clevis connector failed and a 35 metre long tension bar fell onto the carriageway. Another clevis was found to be cracked and it was decided to replace all 14 tension bars in the structure. Watson Steel Structures Ltd claimed £1.8 million from Macalloy, the clevis supplier, alleging its product was faulty. Macalloy denied the claim and countered Watson Steel Structures Ltd had only specified minimum yield stress for the components. [14] [15] [16] [2]

Delhi footbridge collapse

Twenty seven workers were injured, five of them seriously, by the collapse of a footbridge to the Delhi Commonwealth Games Stadium. The 2010 collapse was highlighted by commentators questioning how ready Delhi was to host the Games. [17]

Macalloy fabricated components of the 95 metre collapsed structure to a design provided by Tandon Consultants. The Government of Delhi opened an investigation and demanded explanations from Macalloy. [18]

Fatal accident

In 2015, McCalls Special Products Ltd pleaded guilty to breaches of Section 2 and 3 of the Health and Safety at Work etc. Act 1974. It was fined £200,000 on each, to a total of £400,000, plus £16,804 in costs. The charges related to a 2013 fatality when the victim's clothes caught in a tape wrapping machine and he was dragged in, suffering crush injuries. Macalloy was criticised for inadequate machine guards and risk assessments. [19] [20]

Related Research Articles

<span class="mw-page-title-main">Concrete</span> Composite construction material

Concrete is a composite material composed of aggregate bonded together with a fluid cement that cures over time. Concrete is the second-most-used substance in the world after water, and is the most widely used building material. Its usage worldwide, ton for ton, is twice that of steel, wood, plastics, and aluminium combined.

<span class="mw-page-title-main">Rust</span> Type of iron oxide

Rust is an iron oxide, a usually reddish-brown oxide formed by the reaction of iron and oxygen in the catalytic presence of water or air moisture. Rust consists of hydrous iron(III) oxides (Fe2O3·nH2O) and iron(III) oxide-hydroxide (FeO(OH), Fe(OH)3), and is typically associated with the corrosion of refined iron.

<span class="mw-page-title-main">Structural engineering</span> Sub-discipline of civil engineering dealing with the creation of man made structures

Structural engineering is a sub-discipline of civil engineering in which structural engineers are trained to design the 'bones and joints' that create the form and shape of human-made structures. Structural engineers also must understand and calculate the stability, strength, rigidity and earthquake-susceptibility of built structures for buildings and nonbuilding structures. The structural designs are integrated with those of other designers such as architects and building services engineer and often supervise the construction of projects by contractors on site. They can also be involved in the design of machinery, medical equipment, and vehicles where structural integrity affects functioning and safety. See glossary of structural engineering.

<span class="mw-page-title-main">Suspension bridge</span> Type of bridge

A suspension bridge is a type of bridge in which the deck is hung below suspension cables on vertical suspenders. The first modern examples of this type of bridge were built in the early 1800s. Simple suspension bridges, which lack vertical suspenders, have a long history in many mountainous parts of the world.

<span class="mw-page-title-main">Reinforced concrete</span> Concrete with rebar

Reinforced concrete, also called ferroconcrete, is a composite material in which concrete's relatively low tensile strength and ductility are compensated for by the inclusion of reinforcement having higher tensile strength or ductility. The reinforcement is usually, though not necessarily, steel bars (rebar) and is usually embedded passively in the concrete before the concrete sets. However, post-tensioning is also employed as a technique to reinforce the concrete. In terms of volume used annually, it is one of the most common engineering materials. In corrosion engineering terms, when designed correctly, the alkalinity of the concrete protects the steel rebar from corrosion.

<span class="mw-page-title-main">Rebar</span> Steel reinforcement

Rebar, known when massed as reinforcing steel or reinforcement steel, is a steel bar used as a tension device in reinforced concrete and reinforced masonry structures to strengthen and aid the concrete under tension. Concrete is strong under compression, but has low tensile strength. Rebar significantly increases the tensile strength of the structure. Rebar's surface features a continuous series of ribs, lugs or indentations to promote a better bond with the concrete and reduce the risk of slippage.

<span class="mw-page-title-main">Prestressed concrete</span> Form of concrete used in construction

Prestressed concrete is a form of concrete used in construction. It is substantially "prestressed" (compressed) during production, in a manner that strengthens it against tensile forces which will exist when in service.

<span class="mw-page-title-main">Truss bridge</span> Bridge whose load-bearing superstructure is composed of a truss

A truss bridge is a bridge whose load-bearing superstructure is composed of a truss, a structure of connected elements, usually forming triangular units. The connected elements may be stressed from tension, compression, or sometimes both in response to dynamic loads. The basic types of truss bridges shown in this article have simple designs which could be easily analyzed by 19th and early 20th-century engineers. A truss bridge is economical to construct because it uses materials efficiently.

<span class="mw-page-title-main">Glued laminated timber</span> Building material

Glued laminated timber, commonly referred to as glulam, is a type of structural engineered wood product constituted by layers of dimensional lumber bonded together with durable, moisture-resistant structural adhesives so that all of the grain runs parallel to the longitudinal axis. In North America, the material providing the laminations is termed laminating stock or lamstock.

<span class="mw-page-title-main">Concrete block</span> Standard-sized block used in construction

A concrete block, also known as a cinder block in North American English, breeze block in British English, concrete masonry unit (CMU), or by various other terms, is a standard-size rectangular block used in building construction. The use of blockwork allows structures to be built in the traditional masonry style with layers of staggered blocks.

<span class="mw-page-title-main">Multistorey car park</span> Building designed for car parking

A multistorey car park or parking garage, also called a multistory, parking building, parking structure, parkade, parking ramp, parking deck or indoor parking, is a building designed for car, motorcycle and bicycle parking and where there are a number of floors or levels on which parking takes place. The first known multistory facility was built in London in 1901, and the first underground parking was built in Barcelona in 1904. The term multistory is almost never used in the US, since parking structures are almost all multiple levels. Parking structures may be heated if they are enclosed.

<span class="mw-page-title-main">Clyde Arc</span> Bridge in Glasgow, Scotland

The Clyde Arc is a road bridge spanning the River Clyde in Glasgow, Scotland, connecting Finnieston near the Clyde Auditorium and SEC with Pacific Quay and Glasgow Science Centre in Govan. Prominent features of the bridge are its innovative curved design, and that it crosses the river at an angle. The Arc is the first city centre traffic crossing over the river built since the Kingston Bridge was opened to traffic in 1970.

<span class="mw-page-title-main">François Hennebique</span> French civil engineer

François Hennebique was a French engineer and self-educated builder who patented his pioneering reinforced-concrete construction system in 1892, integrating separate elements of construction, such as the column and the beam, into a single monolithic element. The Hennebique system was one of the first appearances of the modern reinforced-concrete method of construction.

<span class="mw-page-title-main">Rotherham</span> Town in South Yorkshire, England

Rotherham is a minster town in South Yorkshire, England. It is the largest settlement in the Metropolitan Borough of Rotherham. Rotherham is named after the River Rother, one of two major rivers to flow through the town.

The Bridgeport Lamp Chimney Company Bowstring Concrete Arch Bridge is located between Mechanic Street and Baltimore and Ohio Railroad tracks in Bridgeport, West Virginia. The bridge was constructed in 1924, designed by Frank McEnteer. This elegant bowstring reinforced concrete arch bridge represents a traditional bridge type which was readily adapted to what was essentially a new construction material: reinforced concrete. Unlike a rail or road bridge, this bridge can be considered an unusual pedestrian bridge in that it was built by the Bridgeport Lamp Chimney Company in 1924 to provide access from the glass plant to a warehouse on the other side of Simpson Creek. The bridge was designed to carry hand carts with glass products across the river to the warehouse. The bridge remains the only evidence of the original works, and its successor, Master Glass Company. Thus the bridge stands in splendid isolation from any other structure.

<span class="mw-page-title-main">British Constructional Steelwork Association</span> Trade association for the UK and Ireland structural steel industry

BCSA Ltd is a trade association for the structural steel industry in the UK and Ireland. It lobbies on behalf of its members, and provides them with education and technical services.

With multiple sites in the UK, Europe and a joint venture in India, Severfield plc is the market-leading structural steelwork Group in the UK and among the biggest in Europe, with a capacity to produce 250,000 tonnes of steelwork per year.

<span class="mw-page-title-main">Julius Kahn (inventor)</span> American inventor (1874–1942)

Julius Kahn was an American engineer, industrialist, and manufacturer. He was the inventor of the Kahn system, a reinforced concrete engineering technique for building construction. The Kahn system, which he patented in 1903, was used worldwide for housing, factories, offices and industrial buildings. He formed his own company, Trussed Concrete Steel Company, as a manufacturing source for his inventions. He also founded United Steel Company and was chairman of Truscon Laboratories.

<span class="mw-page-title-main">Florida International University pedestrian bridge collapse</span> Bridge collapse in Sweetwater, Florida

The Florida International University pedestrian bridge collapse occurred on March 15, 2018, when a 175-foot-long section of the FIU-Sweetwater UniversityCity Pedestrian Bridge collapsed while under construction. The collapse resulted in six deaths, ten injuries, and eight vehicles being crushed underneath. Of the serious injuries, one employee was permanently disabled. At the time of the collapse, six lanes of road beneath the bridge were open to traffic.

The Fern Hollow Bridge is the name used for one of a series of three bridges in the East End of Pittsburgh, Pennsylvania, United States; each bridge carried Forbes Avenue over a large ravine in Frick Park. The first Fern Hollow Bridge opened in 1901 as a steel deck arch, and was demolished in 1972 while the second bridge was being built. The second bridge opened in 1973 and collapsed on January 28, 2022. Construction of the third bridge began on May 9, 2022, and the third bridge was dedicated on December 20, 2022.

References

  1. 1 2 3 4 5 6 "Products & Services - Macalloy, Threaded Bar Systems Trusted Worldwide". Macalloy. Archived from the original on 1 December 2021. Retrieved 30 May 2022.
  2. 1 2 3 4 5 "MCCALLS SPECIAL PRODUCTS LIMITED overview - Find and update company information - GOV.UK". Companies House . Archived from the original on 30 May 2022. Retrieved 30 May 2022.
  3. 1 2 3 4 5 6 7 8 9 10 11 "Our History - Macalloy, Made in the UK for 100 Years & Trusted Worldwide". Macalloy. Archived from the original on 24 December 2021. Retrieved 30 May 2022.
  4. "Meet the Team - Management and Staff". Macalloy. Archived from the original on 1 December 2021. Retrieved 30 May 2022.
  5. 1 2 3 4 McCalls Special Products Ltd Accounts 2021 (Report). Macalloy. 2021 via Companies House.
  6. 1 2 3 4 5 6 McCalls Special Products Ltd Accounts 2020 (Report). Macalloy. 2020. Archived from the original on 8 September 2022. Retrieved 30 May 2022 via Companies House.
  7. McCalls Special Products Confirmation Statement 2022 (Report). Macalloy. 2022. Archived from the original on 2 June 2022. Retrieved 30 May 2022 via Companies House.
  8. "Our Projects - Globally Trusted Threaded Bar & Architectural Tension Structures". Macalloy. Archived from the original on 1 December 2021. Retrieved 30 May 2022.
  9. "Matobar Reinforcement, advert issued by McCall & Co., Sheffield, c1933". Flickr . 16 May 2015. Archived from the original on 28 January 2022. Retrieved 27 January 2022.
  10. "Allied Steel and Wire". BBC News . 16 November 2002. Archived from the original on 30 May 2022. Retrieved 30 May 2022.
  11. "BUSINESS DEVELOPMENT TEAM 2006/07 Six Month Activity Report" (PDF). Rotherham Borough Council. 2006. Archived (PDF) from the original on 2 June 2022. Retrieved 30 May 2022.
  12. "Page 1 : Supplement 54376, 19 April 1996 : London Gazette". The London Gazette . Archived from the original on 19 June 2019. Retrieved 27 January 2022.
  13. "Winners List 2010" (PDF). The Queens Award for Enterprise. Archived from the original (PDF) on 20 July 2011. Retrieved 19 January 2021.
  14. "Clyde Arc failure to be battled out in court". New Civil Engineer. 4 June 2009. Archived from the original on 25 May 2022. Retrieved 25 May 2022.
  15. "Second fault on 'Squinty Bridge'". BBC News . 24 January 2008. Archived from the original on 25 May 2022. Retrieved 25 May 2022.
  16. "WATSON STEEL STRUCTURES LIMITED overview - Find and update company information - GOV.UK". Companies House. Archived from the original on 25 May 2022. Retrieved 25 May 2022.
  17. Busfield, Steve (21 September 2010). "Commonwealth Games in crisis after bridge collapse". The Guardian . Archived from the original on 7 June 2021. Retrieved 4 June 2022.
  18. Prior, Grant (2010). "UK steel firm quizzed over Indian bridge collapse". Construction Enquirer. Archived from the original on 7 November 2010. Retrieved 4 June 2022.
  19. "Steel firm fined £200,000 after worker's death". Rotherham Advertiser. 12 October 2015. Archived from the original on 2 June 2022. Retrieved 30 May 2022.
  20. "Prosecutions database". Health and Safety Executive . 1 February 2002. Archived from the original on 2 June 2022. Retrieved 30 May 2022.

53°22′25″N1°13′23″W / 53.3735°N 1.2231°W / 53.3735; -1.2231