Air line

Last updated

An air line is a tube, or hose, that contains and carries a compressed air supply. In industrial usage, this may be used to inflate car or bicycle tyres or power tools worked by compressed air, for breathing apparatus in hazardous environments and to operate many other pneumatic systems. [1]

Contents

Air lines provide compressed air for a wide range of uses and to cater for a variety of uses air lines are manufactured in a range of corrosion-resistant materials. Typically air lines are made with flexible hose or rigid pipe. Air line hoses provide flexibility and mobility for use, whereas a piped air line is more permanent and resistant to damage. For a typical compressed air system, both types of air lines are used in conjunction.

Air line hose

Two types of air line hose Air line hose types.png
Two types of air line hose

Air line hoses are flexible tubes used to convey pressurised air. They are commonly used for carrying a supply of compressed air to operate pneumatic powered systems, such as a road vehicle air brake system for large vehicles and a railway air brake system for railway carriages / locomotives. [2] Due to the versatility of a flexible compressed air supply hoses are also used for pneumatic hand tools, pneumatic robotics and for connections to air powered equipment. Hose air lines are manufactured with anti-corrosion & abrasion resistant materials, to prevent internal corrosion from air moisture/condensate and from external abrasion when in use. Air line hoses are manufactured in a number of materials, meaning each type of hose can provide different characteristics to suit its use. Some important characteristics include flexibility, weight & manoeuvrability. [3]

Commonly used materials for Air Line Hose

A wide range of hose sizes & materials are available to accommodate the different pressures, flow rates & of its intended use. There are two types of air line hose which are most commonly used. The two types are known as Standard (straight) and Recoil (coiled) hose types. The outer diameter size of air line hoses are manufactured in both imperial and metric unit systems.

Fixed pipe air lines

The term air line is also used to describe fixed pipe compressed air systems. These systems are often found in laboratories, workshops, manufacturing facilities & on other sites for industrial processes. Fixed pipe air lines can also found onboard large shipping vessels, as compressed air is used to rotate the engines for starting up. Large diameter pipework systems are used for air lines that convey compressed air over great distances, these are typically found on large industrial sites & research facilities.

Fixed pipe systems are typically connected to a large industrial compressor, located remotely, in a plant room or dedicated space. The compressed air lines will be piped from the compressor to one or multiple point of use outlets. At the outlet of a fixed air line you will typically find a Pressure regulator installed upstream of the termination/outlet point, this allows the user to regulate the pressure and flow of air to suit the desired use. The regulator allows each outlet to be controlled independently, even though they are served by a common compressor and connected to the same system.

As with hose air lines, Fixed pipe air lines must be manufactured with anti-corrosion materials, such as non-ferrous metals or plastics, to prevent internal corrosion from air moisture content and condensate.

Commonly used materials for piped air line systems

Piped air lines are typically installed with a fall gradient away from the outlet point, this is to allow any build-up of moisture within the pipework (due to internal condensation) to drain via the automatic tank drain or via a drain leg installed on the system. [6] Branch connections to serve outlets are typically taken vertically off the top of the main supply line and then loop down to the outlet point. This is done as a safety precaution and to avoid damaging pneumatic equipment. A connection into the top of a main air line greatly reduces the risk of Condensation water or particulates being discharged at high velocity through the outlet. [7]

Uses

Common uses of air hoses include:

Related Research Articles

<span class="mw-page-title-main">Railway air brake</span> Fail-safe power braking system with compressed air as the operating medium

A railway air brake is a railway brake power braking system with compressed air as the operating medium. Modern trains rely upon a fail-safe air brake system that is based upon a design patented by George Westinghouse on April 13, 1869. The Westinghouse Air Brake Company was subsequently organized to manufacture and sell Westinghouse's invention. In various forms, it has been nearly universally adopted.

<span class="mw-page-title-main">Pneumatics</span> Branch of engineering

Pneumatics is a branch of engineering that makes use of gas or pressurized air.

<span class="mw-page-title-main">Vacuum brake</span> Train braking system

The vacuum brake is a braking system employed on trains and introduced in the mid-1860s. A variant, the automatic vacuum brake system, became almost universal in British train equipment and in countries influenced by British practice. Vacuum brakes also enjoyed a brief period of adoption in the United States, primarily on narrow-gauge railroads. Their limitations caused them to be progressively superseded by compressed air systems starting in the United Kingdom from the 1970s onward. The vacuum brake system is now obsolete; it is not in large-scale usage anywhere in the world, other than in South Africa, largely supplanted by air brakes.

Compressed air is air kept under a pressure that is greater than atmospheric pressure. Compressed air is an important medium for transfer of energy in industrial processes, and is used for power tools such as air hammers, drills, wrenches, and others, as well as to atomize paint, to operate air cylinders for automation, and can also be used to propel vehicles. Brakes applied by compressed air made large railway trains safer and more efficient to operate. Compressed air brakes are also found on large highway vehicles.

<span class="mw-page-title-main">Diving air compressor</span> Machine used to compress breathing air for use by underwater divers

A diving air compressor is a gas compressor that can provide breathing air directly to a surface-supplied diver, or fill diving cylinders with high-pressure air pure enough to be used as a breathing gas. A low pressure diving air compressor usually has a delivery pressure of up to 30 bar, which is regulated to suit the depth of the dive. A high pressure diving compressor has a delivery pressure which is usually over 150 bar, and is commonly between 200 and 300 bar. The pressure is limited by an overpressure valve which may be adjustable.

<span class="mw-page-title-main">Hose</span> Flexible hollow tube to carry fluids

A hose is a flexible hollow tube designed to carry fluids from one location to another. Hoses are also sometimes called pipes, or more generally tubing. The shape of a hose is usually cylindrical.

This is a glossary of firefighting equipment.

Air suspension is a type of vehicle suspension powered by an electric or engine-driven air pump or compressor. This compressor pumps the air into a flexible bellows, usually made from textile-reinforced rubber. Unlike hydropneumatic suspension, which offers many similar features, air suspension does not use pressurized liquid, but pressurized air. The air pressure inflates the bellows, and raises the chassis from the axle.

<span class="mw-page-title-main">Air pump</span> Pump for pushing air

An air pump is a pump for pushing air. Examples include a bicycle pump, pumps that are used to aerate an aquarium or a pond via an airstone; a gas compressor used to power a pneumatic tool, air horn or pipe organ; a bellows used to encourage a fire; a vacuum cleaner and a vacuum pump. All air pumps contain a part that moves which drives the flow of air. When the air gets moved, an area of low pressure gets created which fills up with more air.

<span class="mw-page-title-main">Pipe (fluid conveyance)</span> Tubular section or hollow cylinder

A pipe is a tubular section or hollow cylinder, usually but not necessarily of circular cross-section, used mainly to convey substances which can flow — liquids and gases (fluids), slurries, powders and masses of small solids. It can also be used for structural applications; hollow pipe is far stiffer per unit weight than solid members.

<span class="mw-page-title-main">Rotary-screw compressor</span> Gas compressor using a rotary positive-displacement mechanism

A rotary-screw compressor is a type of gas compressor, such as an air compressor, that uses a rotary-type positive-displacement mechanism. These compressors are common in industrial applications and replace more traditional piston compressors where larger volumes of compressed gas are needed, e.g. for large refrigeration cycles such as chillers, or for compressed air systems to operate air-driven tools such as jackhammers and impact wrenches. For smaller rotor sizes the inherent leakage in the rotors becomes much more significant, leading to this type of mechanism being less suitable for smaller compressors than piston compressors.

<span class="mw-page-title-main">Expansion joint</span> Construction assembly for absorbing thermally-induced volume changes

A expansion joint, or movement joint, is an assembly designed to hold parts together while safely absorbing temperature-induced expansion and contraction of building materials. They are commonly found between sections of buildings, bridges, sidewalks, railway tracks, piping systems, ships, and other structures.

<span class="mw-page-title-main">Piping and plumbing fitting</span> Connecting pieces in pipe systems

A fitting or adapter is used in pipe systems to connect straight sections of pipe or tube, adapt to different sizes or shapes, and for other purposes such as regulating fluid flow. These fittings are used in plumbing to manipulate the conveyance of water, gas, or liquid waste in domestic or commercial environments, within a system of pipes or tubes.

<span class="mw-page-title-main">Air brake (road vehicle)</span> Type of friction brake for vehicles

An air brake or, more formally, a compressed-air-brake system, is a type of friction brake for vehicles in which compressed air pressing on a piston is used to apply the pressure to the brake pad or brake shoe needed to stop the vehicle. Air brakes are used in large heavy vehicles, particularly those having multiple trailers which must be linked into the brake system, such as trucks, buses, trailers, and semi-trailers, in addition to their use in railroad trains. George Westinghouse first developed air brakes for use in railway service. He patented a safer air brake on March 5, 1872. Westinghouse made numerous alterations to improve his air pressured brake invention, which led to various forms of the automatic brake. In the early 20th century, after its advantages were proven in railway use, it was adopted by manufacturers of trucks and heavy road vehicles.

<span class="mw-page-title-main">Meillerwagen</span> Motor vehicle

The Meillerwagen was a German World War II trailer used to transport a V-2 rocket from the 'transloading point' of the Technical Troop Area to the launching point, to erect the missile on the Brennstand, and to act as the service gantry for fuelling and launch preparation.

<span class="mw-page-title-main">Pipe insulation</span>

Pipe Insulation is thermal or acoustic insulation used on pipework.

A hydraulic compressor is a type of compressor that is designed to convert hydraulic power to pneumatic power. It is used across various industries to improve the efficiency of certain types of machinery. Hydraulic compressors have a hydraulic pump to push air through a pipe, which forces a motor to spin. The motor powers the internal air compressor, releasing air in a chamber as a result. Compressors became more popularized in 1799 when Englishman George Medhurst invented a motorized air compressor as a means for propulsion. They have technologically advanced to the point where they can achieve greater force and precision than humans.

<span class="mw-page-title-main">Booster pump</span> Machine to increase pressure of a fluid

A booster pump is a machine which increases the pressure of a fluid. It may be used with liquids or gases, and the construction details vary depending on the fluid. A gas booster is similar to a gas compressor, but generally a simpler mechanism which often has only a single stage of compression, and is used to increase pressure of a gas already above ambient pressure. Two-stage boosters are also made. Boosters may be used for increasing gas pressure, transferring high pressure gas, charging gas cylinders and scavenging.

<span class="mw-page-title-main">Gas cabinet</span>

A gas cabinet is a metallic enclosure which is used to provide local exhaust ventilation system for virtually all of the gases used or generated in the semiconductor, solar, MEMS, NANO, solar PV, manufacturing and other advanced technologies.

Compressed air dryers are special types of filter systems that are specifically designed to remove the water that is inherent in compressed air. The compression of air raises its temperature and concentrates atmospheric contaminants, primarily water vapor, as resulting in air with elevated temperature and 100% relative humidity. As the compressed air cools down, water vapor condenses into the tank(s), pipes, hoses and tools connected downstream from the compressor which may be damaging. Therefore water vapor is removed from compressed air to prevent condensation from occurring and to prevent moisture from interfering in sensitive industrial processes.

References

  1. "Applications of Compressed Air".
  2. "Applications of Compressed Air".
  3. "Air Compressors Direct - ABAC Air, ABAC Spinn, ABAC Genesis, ABAC pro and Bambi Compressors - Air Compressors Supplies UK". March 2017.
  4. "How to Choose the Perfect Air Compressor Hose / Help & Advice".
  5. "How to Choose the Perfect Air Compressor Hose / Help & Advice".
  6. Archived at Ghostarchive and the Wayback Machine : "Compressed Air System Basics". YouTube .
  7. "Compressed air pipe system".