Bash valve

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A bash valve is a valve within a piston engine, used to control the admission of the working fluid. [1] They are directly actuated valves, operated by contact between the piston and the valve tip.

Contents

Bash valves have the advantage of great simplicity, for manufacture and operation. Their disadvantages are that their opening and closing times are relatively crudely controlled, compared to other types of valve gear.

The valve is usually constructed as a circular poppet valve with a conical seat, inserted into the cylinder from the outside. A protrusion on the inside is hit by the piston as it approaches top dead centre, forcing the valve open.

Bash valves are usually held closed by the pressure of fluid in the reservoir behind them. There may be a light spring to assist closing when the reservoir is empty. For this reason they are used as inlet valves, not exhaust. An exhaust bash valve would have the cylinder pressure and the piston actuation both acting to open it, with nothing to close it.

Steam engines

Bash valves are not widely used in steam engines, although they are known. Most examples were applied to some form of uniflow steam engine; unlike the more common slide and piston-valved engines with their bidirectional-flow ports, uniflow engines use inlet ports at the cylinder ends and an exhaust near the centre.

Although the opening time of a bash valve is fixed, imprecisely controlled and always occurs near top dead centre, this is not a major drawback for a steam engine. A more important requirement is the ability to accurately control the closing time of the valve, and for its duration to be adjustable in order to 'drive' the engine, according to varying load. Some designs of uniflow engine have used a combined mechanical and electromagnetic valve to do this. The valve is opened mechanically, then held by an electromagnet. This requires less electrical power to merely hold the valve than to open it. A patent for such an engine was granted to Sturtevant in 1968. [2]

Advanced Uniflow Steam Engine
Red = high-pressure steam, controlled by the electromagnetically retained bash valve. Animation of Advanced Uniflow Steam Engine.gif
Advanced Uniflow Steam Engine
Red = high-pressure steam, controlled by the electromagnetically retained bash valve.

The same idea has recently been revived as the main feature of an Advanced Uniflow Steam Engine. In this engine, a second valve is used for exhaust purposes in the later part of the cycle too, although this one is bashed shut, rather than opened.

Bash valves have also been used for the ad hoc conversion of commonplace petrol small engines, such as lawnmowers, into hobbyist steam engines. The original petrol engine sparkplug mounting hole is used as the location for a new piston-actuated bash valve, together with the original exhaust valve. Performance and efficiency are not a need of such projects. [1]

Pneumatic motors

Pneumatic rock drill, with a bash valve above the working cylinder Arc valve tappet rock drill, section (Rankin Kennedy, Modern Engines, Vol VI).jpg
Pneumatic rock drill, with a bash valve above the working cylinder
Valve chest, arc valve and tappet of a pneumatic rock drill Arc valve, tappet and valve chest (Rankin Kennedy, Modern Engines, Vol VI).jpg
Valve chest, arc valve and tappet of a pneumatic rock drill

One successful application for bash valves has been to pneumatic motors. Owing to the characteristics of compressed air pneumatic power, their simplicity is valuable and their inefficiencies with other fluids are less important.

Compressed air is supplied cold to the motor. [note 1] Energy is represented solely by the pressure of the air not, unlike steam, by the combination of pressure and temperature. Efficient operation of a steam engine relies upon expansion of the steam during the piston stroke, which relies upon accurate valve timing and an early closure of the valve. During the expansion phase of the steam it does not expand in a simple isothermal fashion, but does so adiabatically, much of the energy having been supplied as heat rather than pressure.

The compressed air motor is thermodynamically simpler. It uses simple isothermal expansion. [note 2] This means that expansion is less important, valve timings are thus longer and less crucial and so a simple valve may be adequate.

To provide long opening times, the bash valve normally incorporates some form of tappet mechanism. Rather than a valve that is held open by the piston directly, the valve becomes double-acting and is opened by the piston's impact at one end of the stroke and closed by a further impact at the other end of the stroke. The tappet and valve are commonly separate, allowing the valve to remain in a well-defined fully open position throughout the stroke, however the tappet is bounced around by the piston.

Where a reciprocating action is produced, such as for a rock drill, the valve may be actuated either by inertia of the frame or by the movement of the working piston. As the piston hammers back and forth, it impacts a small tappet, which in turn moves the air valve and so reverses the flow of air to the piston. [3] One form of this, the arc tappet valve, was an important feature of the Ingersoll rock drill, the first successful compressed air rock drill for use in mining and tunneling. [3] This used a valve that rotated in a slight arc, rather than sliding. The valve was double-acting, controlling the air supply for both the power and the return stroke. The innovation that made this valve so reliable, thus successful, was a separate tappet that was actuated by the piston in passing at the middle of the stroke, rather than being hammered by a jarring direct impact of the piston. The mid-stroke actuation also opened the valve passageways earlier, before top dead centre, allowing in air that provided a cushioning effect. This further improved the action of the drill, giving a powerful stroke on the working piston and drill rod, but with less damaging hammering to the frame of the drill. [3]

Internal combustion engines

Bash valves are not used in such engines. The cylinder peak pressures of an Otto cycle engine are too high for such a valve to remain on its seat.

Single-shot valves

Bash valves are also used in a 'single-shot' situation, where a valve is opened once and then remains open until the contents of a pressure vessel are released. Such valves are used in some fire extinguishers and pre-charged air rifles.

These valves are arranged so that once lifted off their seat, pressure underneath the valve becomes sufficient to keep the valve raised and so it remains open until the pressure reservoir is empty. The valve is then closed by a light spring.

See also

Notes

  1. Although air becomes heated during compression, there is still little usable heat in the supplied air, compared to steam.
  2. Strictly this is an adiabatic expansion too, but it is approximately isothermal, at least compared to the steam engine.

Related Research Articles

Piston Moving component of reciprocating engines that is contained by a cylinder and is made gas-tight by piston rings

A piston is a component of reciprocating engines, reciprocating pumps, gas compressors, hydraulic cylinders and pneumatic cylinders, among other similar mechanisms. It is the moving component that is contained by a cylinder and is made gas-tight by piston rings. In an engine, its purpose is to transfer force from expanding gas in the cylinder to the crankshaft via a piston rod and/or connecting rod. In a pump, the function is reversed and force is transferred from the crankshaft to the piston for the purpose of compressing or ejecting the fluid in the cylinder. In some engines, the piston also acts as a valve by covering and uncovering ports in the cylinder.

Steam engine Heat engine that performs mechanical work using steam as its working fluid

A steam engine is a heat engine that performs mechanical work using steam as its working fluid. The steam engine uses the force produced by steam pressure to push a piston back and forth inside a cylinder. This pushing force can be transformed, by a connecting rod and flywheel, into rotational force for work. The term "steam engine" is generally applied only to reciprocating engines as just described, not to the steam turbine. Steam engines are external combustion engines, where the working fluid is separated from the combustion products. The ideal thermodynamic cycle used to analyze this process is called the Rankine cycle. In general usage, the term steam engine can refer to either complete steam plants, such as railway steam locomotives and portable engines, or may refer to the piston or turbine machinery alone, as in the beam engine and stationary steam engine.

Two-stroke engine Internal combustion engine type

A two-strokeengine is a type of internal combustion engine that completes a power cycle with two strokes of the piston during one power cycle, this power cycle being completed in one revolution of the crankshaft. A four-stroke engine requires four strokes of the piston to complete a power cycle during two crankshaft revolutions. In a two-stroke engine, the end of the combustion stroke and the beginning of the compression stroke happen simultaneously, with the intake and exhaust functions occurring at the same time.

Poppet valve Type of valve

A poppet valve is a valve typically used to control the timing and quantity of gas or vapor flow into an engine.

Four-stroke engine Internal combustion engine type

A four-strokeengine is an internal combustion (IC) engine in which the piston completes four separate strokes while turning the crankshaft. A stroke refers to the full travel of the piston along the cylinder, in either direction. The four separate strokes are termed:

  1. Intake: Also known as induction or suction. This stroke of the piston begins at top dead center (T.D.C.) and ends at bottom dead center (B.D.C.). In this stroke the intake valve must be in the open position while the piston pulls an air-fuel mixture into the cylinder by producing vacuum pressure into the cylinder through its downward motion. The piston is moving down as air is being sucked in by the downward motion against the piston.
  2. Compression: This stroke begins at B.D.C, or just at the end of the suction stroke, and ends at T.D.C. In this stroke the piston compresses the air-fuel mixture in preparation for ignition during the power stroke (below). Both the intake and exhaust valves are closed during this stage.
  3. Combustion: Also known as power or ignition. This is the start of the second revolution of the four stroke cycle. At this point the crankshaft has completed a full 360 degree revolution. While the piston is at T.D.C. the compressed air-fuel mixture is ignited by a spark plug or by heat generated by high compression, forcefully returning the piston to B.D.C. This stroke produces mechanical work from the engine to turn the crankshaft.
  4. Exhaust: Also known as outlet. During the exhaust stroke, the piston, once again, returns from B.D.C. to T.D.C. while the exhaust valve is open. This action expels the spent air-fuel mixture through the exhaust valve.
Cylinder head Component of a cylinder of an internal combustion engine

In an internal combustion engine, the cylinder head sits above the cylinders on top of the cylinder block. It closes in the top of the cylinder, forming the combustion chamber. This joint is sealed by a head gasket. In most engines, the head also provides space for the passages that feed air and fuel to the cylinder, and that allow the exhaust to escape. The head can also be a place to mount the valves, spark plugs, and fuel injectors.

Brayton cycle Thermodynamic cycle

The Brayton cycle is a thermodynamic cycle that describes the operation of certain heat engines that have air or some other gas as their working fluid. The original Brayton engines used a piston compressor and piston expander, but modern gas turbine engines and airbreathing jet engines also follow the Brayton cycle. Although the cycle is usually run as an open system, it is conventionally assumed for the purposes of thermodynamic analysis that the exhaust gases are reused in the intake, enabling analysis as a closed system.

Ericsson cycle

The Ericsson cycle is named after inventor John Ericsson who designed and built many unique heat engines based on various thermodynamic cycles. He is credited with inventing two unique heat engine cycles and developing practical engines based on these cycles. His first cycle is now known as the closed Brayton cycle, while his second cycle is what is now called the Ericsson cycle. Ericsson is one of the few who built open-cycle engines, but he also built closed-cycle ones.

Variable valve timing

In internal combustion engines, variable valve timing (VVT) is the process of altering the timing of a valve lift event, and is often used to improve performance, fuel economy or emissions. It is increasingly being used in combination with variable valve lift systems. There are many ways in which this can be achieved, ranging from mechanical devices to electro-hydraulic and camless systems. Increasingly strict emissions regulations are causing many automotive manufacturers to use VVT systems.

Tappet

A tappet is most commonly a component in an internal combustion engine which converts the rotating motion of the camshaft into linear motion of the valves, either directly or indirectly.

In a piston engine, the valve timing is the precise timing of the opening and closing of the valves. In an internal combustion engine those are usually poppet valves and in a steam engine they are usually slide valves or piston valves.

In a steam engine, cutoff is the point in the piston stroke at which the inlet valve is closed. On a steam locomotive, the cutoff is controlled by the reversing gear.

The term six-stroke engine has been applied to a number of alternative internal combustion engine designs that attempt to improve on traditional two-stroke and four-stroke engines. Claimed advantages may include increased fuel efficiency, reduced mechanical complexity and/or reduced emissions. These engines can be divided into two groups based on the number of pistons that contribute to the six strokes.

Uniflow steam engine

The uniflow type of steam engine uses steam that flows in one direction only in each half of the cylinder. Thermal efficiency is increased by having a temperature gradient along the cylinder. Steam always enters at the hot ends of the cylinder and exhausts through ports at the cooler centre. By this means, the relative heating and cooling of the cylinder walls is reduced.

Two-stroke diesel engine Engine type

A two-stroke diesel engine is an internal combustion engine that uses compression ignition, with a two-stroke combustion cycle. It was invented by Hugo Güldner in 1899.

Expansion valve (steam engine)

An expansion valve is a device in steam engine valve gear that improves engine efficiency. It operates by closing off the supply of steam early, before the piston has travelled through its full stroke. This cut-off allows the steam to then expand within the cylinder. This expanding steam is still sufficient to drive the piston, even though its pressure decreases as it expands. As less steam is supplied in the shorter time for which the valve is open, use of the expansion valve reduces the steam consumed and thus the fuel required. The engine may deliver two-thirds of the work, for only one-third of the steam.

Cataract (beam engine)

A cataract was a speed governing device used for early single-acting beam engines, particularly atmospheric engines and Cornish engines. It was a kind of water clock.

Internal combustion engine Engine in which the combustion of a fuel occurs with an oxidizer in a combustion chamber

An internal combustion engine (ICE) is a heat engine in which the combustion of a fuel occurs with an oxidizer in a combustion chamber that is an integral part of the working fluid flow circuit. In an internal combustion engine, the expansion of the high-temperature and high-pressure gases produced by combustion applies direct force to some component of the engine. The force is applied typically to pistons, turbine blades, a rotor, or a nozzle. This force moves the component over a distance, transforming chemical energy into useful kinetic energy and is used to propel, move or power whatever the engine is attached to. This replaced the external combustion engine for applications where weight or size of the engine is important.

Willans engine

The Willans engine or central valve engine was a high-speed stationary steam engine used mainly for electricity generation around the start of the 20th century.

A uniflow engine is a piston engine where gas flow through the cylinder proceeds in a single unidirectional flow, without reversals between strokes. This gives thermodynamic advantages as each group of ports can stabilise at an equilibrium temperature, rather than being alternately heated and cooled. For internal combustion engines, scavenging is also improved by this consistent flow direction.

References

  1. 1 2 Bash Valve Archived 2013-12-06 at the Wayback Machine - description
  2. US 3397619,Sturtevant, H.V.,"Steam Engine with Inlet Valve Mechanism",published 1968-08-20
  3. 1 2 3 Kennedy, Rankin (1912) [1905]. The Book of Modern Engines and Power Generators. VI. London: Caxton. pp. 162–166.