Working fluid

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For fluid power, a working fluid is a gas or liquid that primarily transfers force, motion, or mechanical energy. In hydraulics, water or hydraulic fluid transfers force between hydraulic components such as hydraulic pumps, hydraulic cylinders, and hydraulic motors that are assembled into hydraulic machinery, hydraulic drive systems, etc. In pneumatics, the working fluid is air or another gas which transfers force between pneumatic components such as compressors, vacuum pumps, pneumatic cylinders, and pneumatic motors. In pneumatic systems, the working gas also stores energy because it is compressible. (Gases also heat up as they are compressed and cool as they expand; this incidental heat pump is rarely exploited.) (Some gases also condense into liquids as they are compressed and boil as pressure is reduced.)

Contents

For passive heat transfer, a working fluid is a gas or liquid, usually called a coolant or heat transfer fluid, that primarily transfers heat into or out of a region of interest by conduction, convection, and/or forced convection (pumped liquid cooling, air cooling, etc.).

The working fluid of a heat engine or heat pump is a gas or liquid, usually called a refrigerant, coolant, or working gas, that primarily converts thermal energy (temperature change) into mechanical energy (or vice versa) by phase change and/or heat of compression and expansion. Examples using phase change include water↔steam in steam engines, and refrigerants in vapor-compression refrigeration and air conditioning systems. Examples without phase change include air or hydrogen in hot air engines such as the Stirling engine, air or gases in gas-cycle heat pumps, etc. (Some heat pumps and heat engines use "working solids", such as rubber bands, for elastocaloric refrigeration or thermoelastic cooling and nickel titanium in a prototype heat engine.)

Working fluids other than air or water are necessarily recirculated in a loop. Some hydraulic and passive heat-transfer systems are open to the water supply and/or atmosphere, sometimes through breather filters. Heat engines, heat pumps, and systems using volatile liquids or special gases are usually sealed behind relief valves.

Properties and states

The working fluid's properties are essential for the full description of thermodynamic systems. Although working fluids have many physical properties which can be defined, the thermodynamic properties which are often required in engineering design and analysis are few. Pressure, temperature, enthalpy, entropy, specific volume, and internal energy are the most common.

Pressure-volume diagram showing state (p,V) Property diagram.JPG
Pressure–volume diagram showing state (p,V)

If at least two thermodynamic properties are known, the state of the working fluid can be defined. This is usually done on a property diagram which is simply a plot of one property versus another.

Typical thermodynamic process for a working fluid (expansion from state 1 to state 2) Therm process.JPG
Typical thermodynamic process for a working fluid (expansion from state 1 to state 2)

When the working fluid passes through engineering components such as turbines and compressors, the point on a property diagram moves due to the possible changes of certain properties. In theory therefore it is possible to draw a line/curve which fully describes the thermodynamic properties of the fluid. In reality however this can only be done if the process is reversible. If not, the changes in property are represented as a dotted line on a property diagram. This issue does not really affect thermodynamic analysis since in most cases it is the end states of a process which are sought after.

Work

The working fluid can be used to output useful work if used in a turbine. Also, in thermodynamic cycles energy may be input to the working fluid by means of a compressor. The mathematical formulation for this may be quite simple if we consider a cylinder in which a working fluid resides. A piston is used to input useful work to the fluid. From mechanics, the work done from state 1 to state 2 of the process is given by:

where ds is the incremental distance from one state to the next and F is the force applied. The negative sign is introduced since in this case a decrease in volume is being considered. The situation is shown in the following figure:

Work input on a working fluid by means of a cylinder-piston arrangement Piston cylinder.jpg
Work input on a working fluid by means of a cylinder–piston arrangement

The force is given by the product of the pressure in the cylinder and its cross sectional area such that

Where Ads = dV is the elemental change of cylinder volume. If from state 1 to 2 the volume increases then the working fluid actually does work on its surroundings and this is commonly denoted by a negative work. If the volume decreases the work is positive. By the definition given with the above integral the work done is represented by the area under a pressure–volume diagram. If we consider the case where we have a constant pressure process then the work is simply given by

Constant pressure process on a p-V diagram Isobaric-process.svg
Constant pressure process on a p–V diagram

Selection

Depending on the application, various types of working fluids are used. In a thermodynamic cycle it may be the case that the working fluid changes state from gas to liquid or vice versa. Certain gases such as helium can be treated as ideal gases. This is not generally the case for superheated steam and the ideal gas equation does not really hold. At much higher temperatures however it still yields relatively accurate results. The physical and chemical properties of the working fluid are extremely important when designing thermodynamic systems. For instance, in a refrigeration unit, the working fluid is called the refrigerant. Ammonia is a typical refrigerant and may be used as the primary working fluid. Compared with water (which can also be used as a refrigerant), ammonia makes use of relatively high pressures requiring more robust and expensive equipment.

In air standard cycles as in gas turbine cycles, the working fluid is air. In the open cycle gas turbine, air enters a compressor where its pressure is increased. The compressor therefore inputs work to the working fluid (positive work). The fluid is then transferred to a combustion chamber where this time heat energy is input by means of the burning of a fuel. The air then expands in a turbine thus doing work against the surroundings (negative work).

Different working fluids have different properties and in choosing one in particular the designer must identify the major requirements. In refrigeration units, high latent heats are required to provide large refrigeration capacities.

Applications and examples

The following table gives typical applications of working fluids and examples for each:

ApplicationTypical working fluidSpecific example
Gas turbine cyclesAir
Rankine cycles Watersteam, pentane, toluene
Vapor-compression refrigeration, heat pumps Chlorofluorocarbons, hydrochlorofluorocarbons, fluorocarbons, propane, butane, isobutane, ammonia, sulfur dioxide Commercial refrigerators, Air conditioners
Reusable launch vehicle extensible vertical-landing legs Helium [1] SpaceX reusable launch system development program

See also

Related Research Articles

<span class="mw-page-title-main">Heat engine</span> System that converts heat or thermal energy to mechanical work

In thermodynamics and engineering, a heat engine is a system that converts heat to usable energy, particularly mechanical energy, which can then be used to do mechanical work. While originally conceived in the context of mechanical energy, the concept of the heat engine has been applied to various other kinds of energy, particularly electrical, since at least the late 19th century. The heat engine does this by bringing a working substance from a higher state temperature to a lower state temperature. A heat source generates thermal energy that brings the working substance to the higher temperature state. The working substance generates work in the working body of the engine while transferring heat to the colder sink until it reaches a lower temperature state. During this process some of the thermal energy is converted into work by exploiting the properties of the working substance. The working substance can be any system with a non-zero heat capacity, but it usually is a gas or liquid. During this process, some heat is normally lost to the surroundings and is not converted to work. Also, some energy is unusable because of friction and drag.

<span class="mw-page-title-main">Centrifugal compressor</span> Sub-class of dynamic axisymmetric work-absorbing turbomachinery

Centrifugal compressors, sometimes called impeller compressors or radial compressors, are a sub-class of dynamic axisymmetric work-absorbing turbomachinery.

<span class="mw-page-title-main">Brayton cycle</span> Thermodynamic cycle

The Brayton cycle is a thermodynamic cycle that describes the operation of certain heat engines that have air or some other gas as their working fluid. The original Brayton Ready Motor used a piston compressor and piston expander, but modern gas turbine engines and airbreathing jet engines also follow the Brayton cycle. Although the cycle is usually run as an open system, it is conventionally assumed for the purposes of thermodynamic analysis that the exhaust gases are reused in the intake, enabling analysis as a closed system.

<span class="mw-page-title-main">Compressor</span> Machine to increase pressure of gas by reducing its volume

A compressor is a mechanical device that increases the pressure of a gas by reducing its volume. An air compressor is a specific type of gas compressor.

<span class="mw-page-title-main">Rankine cycle</span> Model that is used to predict the performance of steam turbine systems

The Rankine cycle is an idealized thermodynamic cycle describing the process by which certain heat engines, such as steam turbines or reciprocating steam engines, allow mechanical work to be extracted from a fluid as it moves between a heat source and heat sink. The Rankine cycle is named after William John Macquorn Rankine, a Scottish polymath professor at Glasgow University.

<span class="mw-page-title-main">Chiller</span> Machine that removes heat from a liquid coolant via vapor compression

A chiller is a machine that removes heat from a liquid coolant via a vapor-compression, adsorption refrigeration, or absorption refrigeration cycles. This liquid can then be circulated through a heat exchanger to cool equipment, or another process stream. As a necessary by-product, refrigeration creates waste heat that must be exhausted to ambience, or for greater efficiency, recovered for heating purposes. Vapor compression chillers may use any of a number of different types of compressors. Most common today are the hermetic scroll, semi-hermetic screw, or centrifugal compressors. The condensing side of the chiller can be either air or water cooled. Even when liquid cooled, the chiller is often cooled by an induced or forced draft cooling tower. Absorption and adsorption chillers require a heat source to function.

<span class="mw-page-title-main">Ericsson cycle</span>

The Ericsson cycle is named after inventor John Ericsson who designed and built many unique heat engines based on various thermodynamic cycles. He is credited with inventing two unique heat engine cycles and developing practical engines based on these cycles. His first cycle is now known as the closed Brayton cycle, while his second cycle is what is now called the Ericsson cycle. Ericsson is one of the few who built open-cycle engines, but he also built closed-cycle ones.

The vortex tube, also known as the Ranque-Hilsch vortex tube, is a mechanical device that separates a compressed gas into hot and cold streams. The gas emerging from the hot end can reach temperatures of 200 °C (390 °F), and the gas emerging from the cold end can reach −50 °C (−60 °F). It has no moving parts and is considered an environmentally friendly technology because it can work solely on compressed air and does not use Freon. Its efficiency is low, however, counteracting its other environmental advantages.

An air cycle machine (ACM) is the refrigeration unit of the environmental control system (ECS) used in pressurized gas turbine-powered aircraft. Normally an aircraft has two or three of these ACM. Each ACM and its components are often referred as an air conditioning pack. The air cycle cooling process uses air instead of a phase changing material such as Freon in the gas cycle. No condensation or evaporation of a refrigerant is involved, and the cooled air output from the process is used directly for cabin ventilation or for cooling electronic equipment.

<span class="mw-page-title-main">Thermodynamic cycle</span> Linked cyclic series of thermodynamic processes

A thermodynamic cycle consists of linked sequences of thermodynamic processes that involve transfer of heat and work into and out of the system, while varying pressure, temperature, and other state variables within the system, and that eventually returns the system to its initial state. In the process of passing through a cycle, the working fluid (system) may convert heat from a warm source into useful work, and dispose of the remaining heat to a cold sink, thereby acting as a heat engine. Conversely, the cycle may be reversed and use work to move heat from a cold source and transfer it to a warm sink thereby acting as a heat pump. If at every point in the cycle the system is in thermodynamic equilibrium, the cycle is reversible. Whether carried out reversible or irreversibly, the net entropy change of the system is zero, as entropy is a state function.

<span class="mw-page-title-main">Absorption refrigerator</span> Refrigerator that uses a heat source

An absorption refrigerator is a refrigerator that uses a heat source to provide the energy needed to drive the cooling process. An absorption refrigerator uses two coolants: the first coolant performs evaporative cooling and then is absorbed into the second coolant; heat is needed to reset the two coolants to their initial states. Absorption refrigerators are commonly used in recreational vehicles (RVs), campers, and caravans because the heat required to power them can be provided by a propane fuel burner, by a low-voltage DC electric heater or by a mains-powered electric heater. Absorption refrigerators can also be used to air-condition buildings using the waste heat from a gas turbine or water heater in the building. Using waste heat from a gas turbine makes the turbine very efficient because it first produces electricity, then hot water, and finally, air-conditioning—trigeneration.

<span class="mw-page-title-main">Thermal efficiency</span> Performance measure of a device that uses thermal energy

In thermodynamics, the thermal efficiency is a dimensionless performance measure of a device that uses thermal energy, such as an internal combustion engine, steam turbine, steam engine, boiler, furnace, refrigerator, ACs etc.

Economizers, or economisers (UK), are mechanical devices intended to reduce energy consumption, or to perform useful function such as preheating a fluid. The term economizer is used for other purposes as well. Boiler, power plant, heating, refrigeration, ventilating, and air conditioning (HVAC) uses are discussed in this article. In simple terms, an economizer is a heat exchanger.

<span class="mw-page-title-main">Vapor-compression refrigeration</span> Refrigeration process

Vapour-compression refrigeration or vapor-compression refrigeration system (VCRS), in which the refrigerant undergoes phase changes, is one of the many refrigeration cycles and is the most widely used method for air conditioning of buildings and automobiles. It is also used in domestic and commercial refrigerators, large-scale warehouses for chilled or frozen storage of foods and meats, refrigerated trucks and railroad cars, and a host of other commercial and industrial services. Oil refineries, petrochemical and chemical processing plants, and natural gas processing plants are among the many types of industrial plants that often utilize large vapor-compression refrigeration systems. Cascade refrigeration systems may also be implemented using two compressors.

<span class="mw-page-title-main">Turboexpander</span>

A turboexpander, also referred to as a turbo-expander or an expansion turbine, is a centrifugal or axial-flow turbine, through which a high-pressure gas is expanded to produce work that is often used to drive a compressor or generator.

<span class="mw-page-title-main">Transcritical cycle</span> Closed thermodynamic cycle involving fluid

A transcritical cycle is a closed thermodynamic cycle where the working fluid goes through both subcritical and supercritical states. In particular, for power cycles the working fluid is kept in the liquid region during the compression phase and in vapour and/or supercritical conditions during the expansion phase. The ultrasupercritical steam Rankine cycle represents a widespread transcritical cycle in the electricity generation field from fossil fuels, where water is used as working fluid. Other typical applications of transcritical cycles to the purpose of power generation are represented by organic Rankine cycles, which are especially suitable to exploit low temperature heat sources, such as geothermal energy, heat recovery applications or waste to energy plants. With respect to subcritical cycles, the transcritical cycle exploits by definition higher pressure ratios, an feature that ultimately yields higher efficiencies for the majority of the working fluids. Considering then also supercritical cycles as a valid alternative to the transcritical ones, the latter cycles are capable of achieving higher specific works due to the limited relative importance of the work of compression work. This evidences the extreme potential of transcritical cycles to the purpose of producing the most power with the least expenditure.

<span class="mw-page-title-main">Heat pump and refrigeration cycle</span> Mathematical models of heat pumps and refrigeration

Thermodynamic heat pump cycles or refrigeration cycles are the conceptual and mathematical models for heat pump, air conditioning and refrigeration systems. A heat pump is a mechanical system that allows for the transmission of heat from one location at a lower temperature to another location at a higher temperature. Thus a heat pump may be thought of as a "heater" if the objective is to warm the heat sink, or a "refrigerator" or “cooler” if the objective is to cool the heat source. In either case, the operating principles are similar. Heat is moved from a cold place to a warm place.

The term subcooling refers to a liquid existing at a temperature below its normal boiling point. For example, water boils at 373 K; at room temperature (293 K) liquid water is termed "subcooled". A subcooled liquid is the convenient state in which, say, refrigerants may undergo the remaining stages of a refrigeration cycle. Normally, a refrigeration system has a subcooling stage, allowing technicians to be certain that the quality, in which the refrigerant reaches the next step on the cycle, is the desired one. Subcooling may take place in heat exchangers and outside them. Being both similar and inverse processes, subcooling and superheating are important to determine stability and well-functioning of a refrigeration system.

In refrigeration, flash-gas is refrigerant in gas form produced spontaneously when the condensed liquid is subjected to boiling. The presence of flash-gas in the liquid lines reduces the efficiency of the refrigeration cycle. It can also lead several expansion systems to work improperly, and increase superheating at the evaporator. This is normally perceived as an unwanted condition caused by dissociation between the volume of the system, and the pressures and temperatures that allow the refrigerant to be liquid. Flash-gas must not be confused with lack of condensation, but special gear such as receivers, internal heat exchangers, insulation, and refrigeration cycle optimizers may improve condensation and avoid gas in the liquid lines.

Heat engines, refrigeration cycles and heat pumps usually involve a fluid to and from which heat is transferred while undergoing a thermodynamic cycle. This fluid is called the working fluid. Refrigeration and heat pump technologies often refer to working fluids as refrigerants. Most thermodynamic cycles make use of the latent heat of the working fluid. In case of other cycles the working fluid remains in gaseous phase while undergoing all the processes of the cycle. When it comes to heat engines, working fluid generally undergoes a combustion process as well, for example in internal combustion engines or gas turbines. There are also technologies in heat pump and refrigeration, where working fluid does not change phase, such as reverse Brayton or Stirling cycle.

References

  1. Lindsey, Clark (2013-05-02). "SpaceX shows a leg for the "F-niner"" . Retrieved 2013-05-02. F9R (pronounced F-niner) shows a little leg. Design is a nested, telescoping piston w A frame... High pressure helium. Needs to be ultra light.