Fluid power is the use of fluids under pressure to generate, control, and transmit power. Fluid power is conventionally subdivided into hydraulics (using a liquid such as mineral oil or water) and pneumatics (using a gas such as compressed air or other gases). Although steam is also a fluid, steam power is usually classified separately from fluid power (implying hydraulics or pneumatics). Compressed-air and water-pressure systems were once used to transmit power from a central source to industrial users over extended geographic areas; fluid power systems today are usually within a single building or mobile machine.
Fluid power systems perform work by a pressurized fluid bearing directly on a piston in a cylinder or in a fluid motor. A fluid cylinder produces a force resulting in linear motion, whereas a fluid motor produces torque resulting in rotary motion. Within a fluid power system, cylinders and motors (also called actuators) do the desired work. Control components such as valves regulate the system.
A fluid power system has a pump driven by a prime mover (such as an electric motor or internal combustion engine) that converts mechanical energy into fluid energy, Pressurized fluid is controlled and directed by valves into an actuator device such as a hydraulic cylinder or pneumatic cylinder, to provide linear motion, or a hydraulic motor or pneumatic motor, to provide rotary motion or torque. Rotary motion may be continuous or confined to less than one revolution.
Dynamic (non positive displacement) pumps
This type is generally used for low-pressure, high volume flow applications. Since they are not capable of withstanding high pressures, there is little use in the fluid power field. Their maximum pressure is limited to 250-300 psi (1.7 - 2.0 MPa). This type of pump is primarily used for transporting fluids from one location to another. Centrifugal and axial flow propeller pumps are the two most common types of dynamic pumps. [1]
Positive displacement pumps
This type is universally used for fluid power systems. With this pump, a fixed amount of fluid is ejected into the hydraulic system per revolution of pump shaft rotation. These pumps are capable of overcoming the pressure resulting from the mechanical loads on the system as well as the resistance to flow due to friction. These two features are highly desirable in fluid power pumps. These pumps also have the following advantages over non positive displacement pumps:
Fluid power systems can produce high power and high forces in small volumes, compared with electrically-driven systems. The forces that are exerted can be easily monitored within a system by gauges and meters. In comparison to systems that provide force through electricity or fuel, fluid power systems are known to have long service lives if maintained properly. The working fluid passing through a fluid motor inherently provides cooling of the motor, which must be separately arranged for an electric motor. Fluid motors normally produce no sparks, which are a source of ignition or explosions in hazardous areas containing flammable gases or vapors.
Fluid power systems are susceptible to pressure and flow losses within pipes and control devices. Fluid power systems are equipped with filters and other measures to preserve the cleanliness of the working fluid. Any dirt in the system can cause wear of seals and leakage, or can obstruct control valves and cause erratic operation. The hydraulic fluid itself is sensitive to temperature and pressure along with being somewhat compressible. These can cause systems to not run properly. If not run properly, cavitation and aeration can occur.
Mobile applications of fluid power are widespread. Nearly every self-propelled wheeled vehicle has either hydraulically-operated or pneumatically-operated brakes. Earthmoving equipment such as bulldozers, backhoes and others use powerful hydraulic systems for digging and also for propulsion. A very compact fluid power system is the automatic transmission found in many vehicles, which includes a hydraulic torque converter.
Fluid power is also used in automated systems, where tools or work pieces are moved or held using fluid power. Variable-flow control valves and position sensors may be included in a servomechanism system for precision machine tools. Below is a more detailed list of applications and categories that fluid power is used for:
This circuit works off of synchronization. As a cylinder reaches a certain point another will be activated, either by a hydraulic limit switch valve or by the build-up of pressure in the cylinder. These circuits are used in manufacturing. An example of this would be on an assembly line. As a hydraulic arm is activated to grab an object. It then will reach a point of extension or retraction, where the other cylinder is activated to screw a cap or top onto the object. Hence the term synchronizing.
In a regenerative circuit, a double acting cylinder is used. This cylinder has a pump that has a fixed output. The use of a regenerative circuit permits use of a smaller size pump for any given application. This works by re-routing the fluid to the cap instead of back to the tank [3] [ citation needed ]. For example, in a drilling process a regenerative circuit will allow drilling at a consistent speed, and retraction at a much faster speed. This gives the operator faster and more precise production.[ citation needed ]
Combinations of electrical control of fluid power elements are widespread in automated systems. A wide variety of measuring, sensing, or control elements are available in electrical form. These can be used to operate solenoid valves or servo valves that control the fluid power element. Electrical control may be used to allow, for example, remote control of a fluid power system without running long control lines to a remotely located manual control valve.
A pump is a device that moves fluids, or sometimes slurries, by mechanical action, typically converted from electrical energy into hydraulic energy.
A valve is a device or natural object that regulates, directs or controls the flow of a fluid by opening, closing, or partially obstructing various passageways. Valves are technically fittings, but are usually discussed as a separate category. In an open valve, fluid flows in a direction from higher pressure to lower pressure. The word is derived from the Latin valva, the moving part of a door, in turn from volvere, to turn, roll.
Pneumatics is a branch of engineering that makes use of gas or pressurized air.
An actuator is a component of a machine that is responsible for moving and controlling a mechanism or system, for example by opening a valve. In simple terms, it is a "mover".
Hydroenergetic suspension is a type of motor vehicle suspension system, designed by Paul Magès, invented by Citroën, and fitted to Citroën cars, as well as being used under licence by other car manufacturers, notably Rolls-Royce, Bmw 5-Series e34 Touring, Maserati and Peugeot. It was also used on Berliet trucks and has more recently been used on Mercedes-Benz cars, where it is known as Active Body Control. The Toyota Soarer UZZ32 "Limited" was fitted with a fully integrated four-wheel steering and a complex, computer-controlled hydraulic Toyota Active Control Suspension in 1991. Similar systems are also widely used on modern tanks and other large military vehicles. The suspension was referred to as fr:Suspension oléopneumatique in early literature, pointing to oil and air as its main components.
Hydraulic machines use liquid fluid power to perform work. Heavy construction vehicles are a common example. In this type of machine, hydraulic fluid is pumped to various hydraulic motors and hydraulic cylinders throughout the machine and becomes pressurized according to the resistance present. The fluid is controlled directly or automatically by control valves and distributed through hoses, tubes, or pipes.
A pneumatic motor, or compressed air engine, is a type of motor which does mechanical work by expanding compressed air. Pneumatic motors generally convert the compressed air energy to mechanical work through either linear or rotary motion. Linear motion can come from either a diaphragm or piston actuator, while rotary motion is supplied by either a vane type air motor, piston air motor, air turbine or gear type motor.
A linear actuator is an actuator that creates motion in a straight line, in contrast to the circular motion of a conventional electric motor. Linear actuators are used in machine tools and industrial machinery, in computer peripherals such as disk drives and printers, in valves and dampers, and in many other places where linear motion is required. Hydraulic or pneumatic cylinders inherently produce linear motion. Many other mechanisms are used to generate linear motion from a rotating motor.
A hydraulic brake is an arrangement of braking mechanism which uses brake fluid, typically containing glycol ethers or diethylene glycol, to transfer pressure from the controlling mechanism to the braking mechanism.
A hydraulic motor is a mechanical actuator that converts hydraulic pressure and flow into torque and angular displacement (rotation). The hydraulic motor is the rotary counterpart of the hydraulic cylinder as a linear actuator. Most broadly, the category of devices called hydraulic motors has sometimes included those that run on hydropower but in today's terminology the name usually refers more specifically to motors that use hydraulic fluid as part of closed hydraulic circuits in modern hydraulic machinery.
A control valve is a valve used to control fluid flow by varying the size of the flow passage as directed by a signal from a controller. This enables the direct control of flow rate and the consequential control of process quantities such as pressure, temperature, and liquid level.
A valve actuator is the mechanism for opening and closing a valve. Manually operated valves require someone in attendance to adjust them using a direct or geared mechanism attached to the valve stem. Power-operated actuators, using gas pressure, hydraulic pressure or electricity, allow a valve to be adjusted remotely, or allow rapid operation of large valves. Power-operated valve actuators may be the final elements of an automatic control loop which automatically regulates some flow, level or other process. Actuators may be only to open and close the valve, or may allow intermediate positioning; some valve actuators include switches or other ways to remotely indicate the position of the valve.
A shutdown valve is an actuated valve designed to stop the flow of a hazardous fluid upon the detection of a dangerous event. This provides protection against possible harm to people, equipment or the environment. Shutdown valves form part of a safety instrumented system. The process of providing automated safety protection upon the detection of a hazardous event is called functional safety.
An electrohydraulic servo valve (EHSV) is an electrically-operated valve that controls how hydraulic fluid is sent to an actuator. Servo valves are often used to control powerful hydraulic cylinders with a very small electrical signal. Servo valves can provide precise control of position, velocity, pressure, and force with good post-movement damping characteristics.
Directional control valves (DCVs) are one of the most fundamental parts of hydraulic and pneumatic systems. DCVs allow fluid flow into different paths from one or more sources. DCVs will usually consist of a spool inside a valve body which is usually mechanically or electrically actuated. The position of the spool restricts or permits flow, thus it controls the fluid flow.
Electro-Hydrostatic actuators (EHAs), replace hydraulic systems with self-contained actuators operated solely by electrical power. EHAs eliminate the need for separate hydraulic pumps and tubing, because they include their own pump, simplifying system architectures and improving safety and reliability. This technology originally was developed for the aerospace industry but has since expanded into many other industries where hydraulic power is commonly used.
A rotary actuator is an actuator that produces a rotary motion or torque.
A booster pump is a machine which will increase the pressure of a fluid. They may be used with liquids or gases, but the construction details will vary depending on the fluid. A gas booster is similar to a gas compressor, but generally a simpler mechanism which often has only a single stage of compression, and is used to increase pressure of a gas already above ambient pressure. Two-stage boosters are also made. Boosters may be used for increasing gas pressure, transferring high pressure gas, charging gas cylinders and scavenging.
Hydraulics is a topic in engineering dealing with the mechanical properties of liquids.
In engineering, a solenoid is a device that converts electrical energy to mechanical energy, using an electromagnet formed from a coil of wire. The device creates a magnetic field from electric current, and uses the magnetic field to create linear motion. In electromagnetic technology, a solenoid is an actuator assembly with a sliding ferromagnetic plunger inside the coil. Without power, the plunger extends for part of its length outside the coil; applying power pulls the plunger into the coil. Electromagnets with fixed cores are not considered solenoids. In simple terms, a solenoid converts electrical energy into mechanical work. Typically, it has a multiturn coil of magnet wire surrounded by a frame, which is also a magnetic flux carrier to enhance its efficiency. In engineering, the term may also refer to a variety of transducer devices that convert energy into linear motion, more sophisticated than simple two–position actuators. The term "solenoid" also often refers to a solenoid valve, an integrated device containing an electromechanical solenoid which actuates either a pneumatic or hydraulic valve, or a solenoid switch, which is a specific type of relay that internally uses an electromechanical solenoid to operate an electrical switch; for example, an automobile starter solenoid or linear solenoid. Solenoid bolts, a type of electromechanical locking mechanism, also exist.