Hydraulic press

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Hydraulic force increase

A hydraulic press is a machine press using a hydraulic cylinder to generate a compressive force. [1] It uses the hydraulic equivalent of a mechanical lever, and was also known as a Bramah press after the inventor, Joseph Bramah, of England. [2] He invented and was issued a patent on this press in 1795. As Bramah (who is also known for his development of the flush toilet) installed toilets, he studied the existing literature on the motion of fluids and put this knowledge into the development of the press. [3]

Contents

Main principle

The hydraulic press depends on Pascal's principle. The pressure throughout a closed system is constant. One part of the system is a piston acting as a pump, with a modest mechanical force acting on a small cross-sectional area; the other part is a piston with a larger area which generates a correspondingly large mechanical force. Only small-diameter tubing (which more easily resists pressure) is needed if the pump is separated from the press cylinder.

Application

Hydraulic presses are commonly used for assembly and disassembly of tightly-fitting components. In manufacturing, they are used for forging, clinching, molding, blanking, punching, deep drawing, and metal forming operations. Hydraulic presses are also used for stretch forming, rubber pad forming, and powder compacting. [4] [5] The hydraulic press is advantageous in manufacturing, it gives the ability to create more intricate shapes and can be economical with materials. [6] A hydraulic press will take up less space compared to a mechanical press of the same capability. [7]

In geology a tungsten carbide coated hydraulic press is used in the rock crushing stage of preparing samples for geochemical analyses in topics such as understanding the origins of volcanism. [8]

440-ton compression hydraulic molding press SERVO HYDRAULIC COMPRESSION MOLDING PRESSES.jpg
440-ton compression hydraulic molding press

The room featured in Fermat's Room has a design similar to that of a hydraulic press. [9] Boris Artzybasheff also created a drawing of a hydraulic press, in which the press was created out of the shape of a robot.

In 2015, the Hydraulic Press Channel, a YouTube channel dedicated to crushing objects with a hydraulic press, was created by Lauri Vuohensilta, a factory owner from Tampere, Finland. [10] The Hydraulic Press Channel has since grown to over 8 million subscribers on YouTube. There are numerous other YouTube channels that publish videos involving hydraulic presses that are tasked with crushing many different items, such as bowling balls, soda cans, plastic toys and metal tools.

A hydraulic press features prominently in the Sherlock Holmes story "The Adventure of the Engineer's Thumb".

See also

Related Research Articles

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An engine or motor is a machine designed to convert one or more forms of energy into mechanical energy.

<span class="mw-page-title-main">Pump</span> Device that imparts energy to the fluids by mechanical action

A pump is a device that moves fluids, or sometimes slurries, by mechanical action, typically converted from electrical energy into hydraulic energy.

<span class="mw-page-title-main">Piston</span> Machine component used to compress or contain expanding fluids in a cylinder

A piston is a component of reciprocating engines, reciprocating pumps, gas compressors, hydraulic cylinders and pneumatic cylinders, among other similar mechanisms. It is the moving component that is contained by a cylinder and is made gas-tight by piston rings. In an engine, its purpose is to transfer force from expanding gas in the cylinder to the crankshaft via a piston rod and/or connecting rod. In a pump, the function is reversed and force is transferred from the crankshaft to the piston for the purpose of compressing or ejecting the fluid in the cylinder. In some engines, the piston also acts as a valve by covering and uncovering ports in the cylinder.

<span class="mw-page-title-main">Henry Maudslay</span> English inventor and machine tool innovator (1771–1831)

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<span class="mw-page-title-main">Shock absorber</span> Mechanical component

A shock absorber or damper is a mechanical or hydraulic device designed to absorb and damp shock impulses. It does this by converting the kinetic energy of the shock into another form of energy which is then dissipated. Most shock absorbers are a form of dashpot.

An actuator is a component of a machine that produces force, torque, or displacement, usually in a controlled way, when an electrical, pneumatic or hydraulic input is supplied to it in a system. An actuator converts such an input signal into the required form of mechanical energy. It is a type of transducer. In simple terms, it is a "mover".

A hydraulic accumulator is a pressure storage reservoir in which an incompressible hydraulic fluid is held under pressure that is applied by an external source of mechanical energy. The external source can be an engine, a spring, a raised weight, or a compressed gas. An accumulator enables a hydraulic system to cope with extremes of demand using a less powerful pump, to respond more quickly to a temporary demand, and to smooth out pulsations. It is a type of energy storage device.

<span class="mw-page-title-main">Extrusion</span> Process of pushing material through a die to create long symmetrical-shaped objects

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<span class="mw-page-title-main">Joseph Bramah</span> English inventor (1748-1814)

Joseph Bramah was an English inventor and locksmith. He is best known for having improved the flush toilet and inventing the hydraulic press. Along with William Armstrong, 1st Baron Armstrong, he can be considered one of the two fathers of hydraulic engineering.

<span class="mw-page-title-main">Hydraulic machinery</span> Type of machine that uses liquid fluid power to perform work

Hydraulic machines use liquid fluid power to perform work. Heavy construction vehicles are a common example. In this type of machine, hydraulic fluid is pumped to various hydraulic motors and hydraulic cylinders throughout the machine and becomes pressurized according to the resistance present. The fluid is controlled directly or automatically by control valves and distributed through hoses, tubes, or pipes.

<span class="mw-page-title-main">Hydroforming</span> Method of shaping metal through pressurized water

Hydroforming is a cost-effective way of shaping ductile metals such as aluminium, brass, low alloy steel, and stainless steel into lightweight, structurally stiff and strong pieces. One of the largest applications of hydroforming is the automotive industry, which makes use of the complex shapes made possible by hydroforming to produce stronger, lighter, and more rigid unibody structures for vehicles. This technique is particularly popular with the high-end sports car industry and is also frequently employed in the shaping of aluminium tubes for bicycle frames.

<span class="mw-page-title-main">Hydraulic brake</span> Arrangement of braking mechanism

A hydraulic brake is an arrangement of braking mechanism which uses brake fluid, typically containing glycol ethers or diethylene glycol, to transfer pressure from the controlling mechanism to the braking mechanism.

<span class="mw-page-title-main">Hydraulic cylinder</span> Mechanical tool for applying force

A hydraulic cylinder is a mechanical actuator that is used to give a unidirectional force through a unidirectional stroke. It has many applications, notably in construction equipment, manufacturing machinery, elevators, and civil engineering. A hydraulic cylinder is a hydraulic actuator that provides linear motion when hydraulic energy is converted into mechanical movement. It can be likened to a muscle in that, when the hydraulic system of a machine is activated, the cylinder is responsible for providing the motion.

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<span class="mw-page-title-main">Hydraulic motor</span> Machine converting flow into rotation

A hydraulic motor is a mechanical actuator that converts hydraulic pressure and flow into torque and angular displacement (rotation). The hydraulic motor is the rotary counterpart of the hydraulic cylinder as a linear actuator. Most broadly, the category of devices called hydraulic motors has sometimes included those that run on hydropower but in today's terminology the name usually refers more specifically to motors that use hydraulic fluid as part of closed hydraulic circuits in modern hydraulic machinery.

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<span class="mw-page-title-main">Hydraulic pump</span> Mechanical power source

A hydraulic pump is a mechanical source of power that converts mechanical power into hydraulic energy. Hydraulic pumps are used in hydraulic drive systems and can be hydrostatic or hydrodynamic. They generate flow with enough power to overcome pressure induced by a load at the pump outlet. When a hydraulic pump operates, it creates a vacuum at the pump inlet, which forces liquid from the reservoir into the inlet line to the pump and by mechanical action delivers this liquid to the pump outlet and forces it into the hydraulic system. Hydrostatic pumps are positive displacement pumps while hydrodynamic pumps can be fixed displacement pumps, in which the displacement cannot be adjusted, or variable displacement pumps, which have a more complicated construction that allows the displacement to be adjusted. Hydrodynamic pumps are more frequent in day-to-day life. Hydrostatic pumps of various types all work on the principle of Pascal's law.

High-density solids pumps are hydrostatically operating machines which displace the medium being pumped and thus create a flow.

<span class="mw-page-title-main">Single- and double-acting cylinders</span> Classification of reciprocating engine cylinders

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<span class="mw-page-title-main">Hydraulic jigger</span>

A hydraulic jigger is a hydraulically-powered mechanical winch.

References

  1. "What is a Hydraulic Press?". XRF. 2018-02-08. Archived from the original on 2019-10-11. Retrieved 2019-09-16.
  2. Parker, Dana T. Building Victory: Aircraft Manufacturing in the Los Angeles Area in World War II, p. 87, Cypress, CA, 2013. ISBN   978-0-9897906-0-4.
  3. Carlisle, Rodney (2004). Scientific American Inventions and Discoveries, p. 266. John Wiley & Sons, Inc., New Jersey. ISBN   0-471-24410-4.
  4. Hydraulic Press Demo, archived from the original on 2021-12-22, retrieved 2019-09-16
  5. "Advantages of Hydraulic Presses". MetalFormingFacts.com. The Lubrizol Corporation. 4 February 2013. Archived from the original on 20 October 2013. Retrieved 23 August 2013.
  6. Nakagawa, Takeo; Nakamura, Kazubiko; Amino, Hiroyuki (1997-11-01). "Various applications of hydraulic counter-pressure deep drawing". Journal of Materials Processing Technology. 71 (1): 160–167. doi:10.1016/S0924-0136(97)00163-5. ISSN   0924-0136.
  7. "How It Works With The Hydraulic Press". hydraulicmania.com. Archived from the original on 2019-09-24. Retrieved 2019-09-16.
  8. Garcia, Michael O.; Swinnard, Lisa; Weis, Dominique; Greene, Andrew R.; Tagami, Taka; Sano, Hiroki; Gandy, Christian E. (2010). "Petrology, Geochemistry and Geochronology of Kaua‘i Lavas over 4.5 Myr: Implications for the Origin of Rejuvenated Volcanism and the Evolution of the Hawaiian Plume". Journal of Petrology 51(7): 1507-1540. doi : 10.1093/petrology/egq027. Retrieved 15 May 2021.
  9. "B.P. Power Engineering Group Co., Ltd". BPThai. Archived from the original on 2018-08-29. Retrieved 2016-06-19.
  10. Sensenig, Kate (Apr 19, 2016). "Welcome to the 'Hydraulic Press' YouTube channel, a truly crushing experience" . The Washington Post. Archived from the original on 2019-03-22. Retrieved 2016-06-01.

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