Benecke-Kaliko

Last updated

Benecke-Kaliko AG
Type Aktiengesellschaft (stock corporation)
Industry Automotive supplier
Founded1718
Headquarters Hanover, Germany
Key people
Dirk Leiß (Chairman)
Revenue€599 million (2016)
Number of employees
2,900 (2016)
Website www.benecke-kaliko.com
Benecke-Kaliko AG premises in Hanover Benecke Altbau.jpg
Benecke-Kaliko AG premises in Hanover

Benecke-Kaliko AG, based in Hanover, develops and manufactures technical and decorative surface materials made of plastics. [1] [2] Since 2017, it presents itself under the Continental brand. [3]

Contents

Company

Benecke-Kaliko AG is based in Hanover [1] and forms part of the Benecke-Hornschuch Surface Group, which is a business segment of the ContiTech-Group. [3] [4] [5] Its core expertise lies in the area of automotive interior trims. [2] [6] Benecke-Kaliko's production activities are spread across four sites. In 2016, it generated sales of €599 million euro with a workforce of over 2,900 employees Benecke-Kaliko is the world market leader in the manufacture of sheeting for automotive interiors. [1] [7] The company produces soft trim for instrument panels, sun visors, glove compartment covers, airbag seals, door and side trim, seating, center consoles, and convertible roofs [5] [8] [9] on behalf of automotive manufacturers. Benecke-Kaliko's materials are also installed in airplanes, trains, RVs, and different industrial applications as well as on ships.

Main sites and products

At its headquarters in the Vinnhorst district of Hanover, [10] Benecke-Kaliko employed around 1,000 staff members producing 36 mio m2 of surface materials in 2015.

At the Eislingen site, 500 employees [11] manufactured in the same year around 18 mio m2 of thermoplastic polyolefin (TPO) sheeting a year.

In 2015, Benecke-Kaliko AG produced approximately 86 mio m2 of surface materials.

Since 2006, Benecke Changshun Auto Trim Co., Ltd. based in Zhangjiagang, China, [12] has manufactures PVC foam laminate and PVC-expanded leather for the Chinese automotive industry, producing up to 20 million m2 a year with a workforce of around 480 staff members (2018). This company is a joint venture with the Chinese automotive plastics retailer Jiangsu Changshun Group Co., [13] Ltd. In 2013 a TPO production line was added.

A new plant was built in San Luis Potosí, Mexico, [12] in 2008. [14] [15] [16] The company has invested around €8 million in the factory. Since the start of 2009, this plant has been producing PVC foam laminate and PVC-expanded leather, as well as TPO compact foil and foam laminate for the American market – up to 7 million m2 a year. The plant employed around 250 staff members in 2018.

Benecke-Kaliko has sales offices in numerous countries worldwide [17] [18] such as the USA, Brazil and India. [13] [19]

In fall 2014, Benecke-Kaliko started building a second Chinese plant in Changzhou. [20] Series production (capacity of 10 mio m2 a year) started end of 2015 with approximately 100 employees. [21] In 2015, the location had 159 employees. In addition, the company has acquired two locations from the Belgian Mecaseat Group [22] in Pamplona, Spain and in Wagrowiec, Poland. Both locations combined had 150 employees in the year 2018 and a capacity to produce around 8 million m2 of surface materials. With this acquisition, Benecke-Kaliko strengthened inter alia its industrial sector.

History

The company's history dates back to 1718, when wall and ceiling covering materials were produced in Hanover under the name of "Königlich privilegierte Wachstuchmacherey vor dem Steinthore" ["Royally privileged oilcloth factory in front of the stone gate"] (i.e. outside the city walls, on Am Judenkirchhof). [12] The relocation of the plant to its current site in Vinnhorst began in 1898 and the plant was opened in 1901.

The merger with Göppinger Kaliko GmbH [10] [23] took place in 1993, thereby creating the link with ContiTech Holding. [17] [19] [23] In 2017, Benecke-Kaliko purchased the Hornschuch Group, headquartered in Weißbach, Germany, with more than 1,800 employees at four production locations in Germany and the USA and integrated the company in the business segment Benecke-Hornschuch Surface Group operating under the Continental brand. [3] [24] As a result, the company is expanding its industrial business and is opening up new sales markets, especially in North America.

Related Research Articles

Bakelite First synthetic plastic

Polyoxybenzylmethylenglycolanhydride, better known as Bakelite, was the first plastic made from synthetic components. It is a thermosetting phenol formaldehyde resin, formed from a condensation reaction of phenol with formaldehyde. It was developed by the Belgian-American chemist Leo Baekeland in Yonkers, New York, in 1907.

Thermoplastic Plastic that becomes soft when heated and hard when cooled

A thermoplastic, or thermosoft plastic, is a plastic polymer material that becomes pliable or moldable at a certain elevated temperature and solidifies upon cooling.

Lamination Technique of fusing layers of material

Lamination is the technique/process of manufacturing a material in multiple layers, so that the composite material achieves improved strength, stability, sound insulation, appearance, or other properties from the use of the differing materials, such as plastic. A laminate is a permanently assembled object created using heat, pressure, welding, or adhesives. Various coating machines, machine presses and calendering equipment are used.

Plastic welding Welding of semi-finished plastic materials

Plastic welding is welding for semi-finished plastic materials, and is described in ISO 472 as a process of uniting softened surfaces of materials, generally with the aid of heat. Welding of thermoplastics is accomplished in three sequential stages, namely surface preparation, application of heat and pressure, and cooling. Numerous welding methods have been developed for the joining of semi-finished plastic materials. Based on the mechanism of heat generation at the welding interface, welding methods for thermoplastics can be classified as external and internal heating methods, as shown in Fig 1.

Wood-plastic composite

Wood-plastic composites (WPCs) are composite materials made of wood fiber/wood flour and thermoplastic(s) such as polythene (PE), polypropylene (PP), polyvinyl chloride (PVC), or polylactic acid (PLA).

Calender Series of hard pressure rollers that produces a surface effect on fabric, paper, or plastic film

A calender is a series of hard pressure rollers used to finish or smooth a sheet of material such as paper, textiles, or plastics. Calender rolls are also used to form some types of plastic films and to apply coatings. Some calender rolls are heated or cooled as needed. Calenders are sometimes misspelled calendars.

Plastics engineering encompasses the processing, design, development, and manufacture of plastics products. A plastic is a polymeric material that is in a semi-liquid state, having the property of plasticity and exhibiting flow. Plastics engineering encompasses plastics material and plastic machinery. Plastic Machinery is the general term for all types of machinery and devices used in the plastics processing industry. The nature of plastic materials poses unique challenges to an engineer. Mechanical properties of plastics are often difficult to quantify, and the plastics engineer has to design a product that meets certain specifications while keeping costs to a minimum. Other properties that the plastics engineer has to address include: outdoor weatherability, thermal properties such as upper use temperature, electrical properties, barrier properties, and resistance to chemical attack.

Flat roof

A flat roof is a roof which is almost level in contrast to the many types of sloped roofs. The slope of a roof is properly known as its pitch and flat roofs have up to approximately 10°. Flat roofs are an ancient form mostly used in arid climates and allow the roof space to be used as a living space or a living roof. Flat roofs, or "low-slope" roofs, are also commonly found on commercial buildings throughout the world. The National Roofing Contractors Association defines a low-slope roof as having a slope of 3 in 12 (1:4) or less.

Continental AG German multinational company in the automotive component supplier industry

Continental AG, commonly known as Continental or colloquially as Conti, is a German multinational automotive parts manufacturing company specializing in brake systems, interior electronics, automotive safety, powertrain and chassis components, tachographs, tires and other parts for the automotive and transportation industries. Continental is structured into six divisions: Chassis and Safety, Powertrain, Interior, Tires, ContiTech, ADAS. It is headquartered in Hanover, Lower Saxony. Continental is the world's fourth-largest tire manufacturer.

Artificial leather, also called synthetic leather, is a material intended to substitute for leather in upholstery, clothing, footwear, and other uses where a leather-like finish is desired but the actual material is cost prohibitive or unsuitable. Artificial leather is known under many names, including leatherette, imitation leather, faux leather, vegan leather, PU leather, and pleather.

Nissan Motor Manufacturing UK

Nissan Motor Manufacturing (UK) Ltd (NMUK) is a car manufacturing plant in Sunderland. It is owned and operated by the European division of Japanese car manufacturer Nissan.

Collins & Aikman Corporation was an automotive manufacturer of cockpit modules and automotive floor and acoustic systems and a supplier of instrument panels, automotive fabric, plastic based trim and convertible top systems. The Company's operations spanned 15 countries, incorporating about 120 facilities and approximately 25,000 employees. It entered Chapter 11 bankruptcy on May 17, 2005 and went out of business on October 12, 2007.

Filler (materials)

Filler materials are particles added to resin or binders that can improve specific properties, make the product cheaper, or a mixture of both. The two largest segments for filler material use is elastomers and plastics. Worldwide, more than 53 million tons of fillers are used every year in application areas such as paper, plastics, rubber, paints, coatings, adhesives, and sealants. As such, fillers, produced by more than 700 companies, rank among the world's major raw materials and are contained in a variety of goods for daily consumer needs. The top filler materials used are ground calcium carbonate (GCC), precipitated calcium carbonate (PCC), kaolin, talc, and carbon black. Filler materials can affect the tensile strength, toughness, heat resistance, color, clarity etc. A good example of this is the addition of talc to polypropylene. Most of the filler materials used in plastics are mineral or glass based filler materials. Particulates and fibers are the main subgroups of filler materials. Particulates are small particles of filler which are mixed in the matrix where size and aspect ratio are important. Fibers are small circular strands that can be very long and have very high aspect ratios.

Georg Fischer comprises three divisions GF Piping Systems, GF Casting Solutions, and GF Machining Solutions. Founded in 1802, the Corporation is headquartered in Switzerland and is present in 33 countries, with 140 companies, 57 of them production facilities. Its approximately 15 000 employees generated sales of CHF 4.57 billion in 2018. GF offers pipes for the safe transport of liquids and gases, lightweight casting components in vehicles, and high-precision manufacturing technologies.

Plastic Material of a wide range of synthetic or semi-synthetic organic solids

Plastics are a wide range of synthetic or semi-synthetic materials that use polymers as a main ingredient. Their plasticity makes it possible for plastics to be moulded, extruded or pressed into solid objects of various shapes. This adaptability, plus a wide range of other properties, such as being lightweight, durable, flexible, and inexpensive to produce, has led to its widespread use. Plastics typically are made through human industrial systems. Most modern plastics are derived from fossil fuel-based chemicals like natural gas or petroleum; however, recent industrial methods use variants made from renewable materials, such as corn or cotton derivatives.

SRG Global Manufacturer

SRG Global Inc. is one of the largest manufacturers of chrome plated plastic parts for the automotive and commercial truck industries. Headquartered near Detroit in Troy, Michigan, the Tier 1 supplier has manufacturing operations across North America, Europe and Asia. The company’s Advanced Development Center in Taylor, Michigan, is a dedicated facility for developing new plastics coating technology.

PVC clothing Clothing made from pvc fabric

PVC clothing is shiny clothing made from the plastic polyvinyl chloride (PVC). PVC plastic is often called "vinyl" and this type of clothing is commonly known as "vinyl clothing". PVC is sometimes confused with the similarly shiny patent leather.

Inteva Products, LLC is a global automotive supplier. Serving original equipment manufacturers (OEMs) in the automotive industry, Inteva is headquartered in Troy, Michigan and has nearly 30 locations on three continents. The Inteva Products brand name was introduced to the marketplace in 2008 and the company traces its history back to the establishment of German carriage supplier Traugott Golde in 1872.

MBA Polymers

MBA Polymers is a recycling company with operations globally that recovers plastics from waste electrical and electronic equipment (WEEE) and auto-shredder residue from end-of-life automobiles (ELV).

Adval Tech Holding is a Swiss company based in Bern, Switzerland. As of December 2020, it is trading with a ticker symbol "ADVN:SW". It functions primarily in the machinery industry for high-volume components manufactured using metal and plastic, primarily for the automotive industry. The company covers the entire value chain, including product, prototype, mold, tool development, and component production and assembly. The firm specializes in the production of tools, punching, forming processes, injection molding, assembly line systems, and serial parts.

References

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  13. 1 2 "Changshun Group – Subsidiary". Archived from the original on 4 March 2016.
  14. "Canada.com – Mexican plant picks up the pace". Archived from the original on 19 January 2013. Retrieved 12 September 2008.
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  16. Bernd Otterbach. "Automobilindustrie – Neue Silikon-Prägewalzen-Fabrik" . Retrieved 5 May 2008.
  17. 1 2 "Europa Press Releases". 30 November 1993.
  18. Benecke-Kaliko AG. "Benecke-Kaliko AG Locations".
  19. 1 2 "Frankfurter Allgemeine – Brüssel stimmt Fusion von Benecke und Kaliko zu". 2 December 1993.
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  21. "Plastic News – "Surface specialist Benecke-Kaliko opens new plant in Changzhou, China; Capacity for Acella doubled"" . Retrieved 17 March 2016.
  22. "Plastic News – "Benecke-Kaliko buys two Mecaseat companies"" . Retrieved 17 November 2014.
  23. 1 2 Amt für amtliche Veröffentlichungen der Europäischen Gemeinschaften L-2985 Luxembourg (29 November 1993). "Verordnung (EWG) Nr. 4064/89 über Fusionsverfahren" (PDF).
  24. Plastics News Europe. "Continental builds business in US, beyond auto with acquisition" . Retrieved 17 October 2016.

Coordinates: 52°25′24″N9°42′31″E / 52.423311°N 9.708581°E / 52.423311; 9.708581