A Block and bleed manifold is a hydraulic manifold that combines one or more block/isolate valves, usually ball valves, and one or more bleed/vent valves, usually ball or needle valves, into one component for interface with other components (pressure measurement transmitters, gauges, switches, etc.) of a hydraulic (fluid) system. The purpose of the block and bleed manifold is to isolate or block the flow of fluid in the system so the fluid from upstream of the manifold does not reach other components of the system that are downstream. Then they bleed off or vent the remaining fluid from the system on the downstream side of the manifold. For example, a block and bleed manifold would be used to stop the flow of fluids to some component, then vent the fluid from that component’s side of the manifold, in order to effect some kind of work (maintenance/repair/replacement) on that component.
A block and bleed manifold with one block valve and one bleed valve is also known as an isolation valve or block and bleed valve; a block and bleed manifold with multiple valves is also known as an isolation manifold. This valve is used in combustible gas trains in many industrial applications. Block and bleed needle valves are used in hydraulic and pneumatic systems because the needle valve allows for precise flow regulation when there is low flow in a non-hazardous environment.[ citation needed ]
These valves replace existing traditional techniques employed by pipeline engineers to generate a double block and bleed configuration in the pipeline. Two block valves and a bleed valve are as a unit, or manifold, to be installed for positive isolation. Used for critical process service, DBB valves are for high pressure systems or toxic/hazardous fluid processes. Applications that use DBB valves include instrument drain, chemical injection connection, chemical seal isolation, and gauge isolation.[ citation needed ] DBB valves do the work of three separate valves (2 isolations and 1 drain) and require less space and have less weight. [1]
This type of Double Block and Bleed Valves have a patented design which incorporates two ball valves and a bleed valve into one compact cartridge type unit with ANSI B16.5 tapped flanged connections. The major benefit of this design configuration is that the valve has the same face-to-face dimension as a single block ball valve (as specified in API 6D and ANSI B16.10), which means the valve can easily be installed into an existing pipeline without the need for any pipeline re-working.[ citation needed ]
This type of Double Block and Bleed Valves (DBB Valves) feature the traditional style of flange-by-flange type valve and is available with ANSI B16.5 flanges, hub connections and welded ends to suit the pipeline system it is to be installed in. It features all the benefits of the single unit DBB valve, with the added benefit of a bespoke face-to-face dimension if required.
This design also has operational advantages, there are significantly fewer potential leak paths within the double block and bleed section of the pipeline. Because the valves are full bore with an uninterrupted flow orifice they have got a negligible pressure drop across the unit. The pipelines where these valves are installed can also be pigged without any problems.
There are several advantages in using a Double Block and Bleed Valve. Significantly, because all the valve components are housed in a single unit, the space required for the installation is dramatically reduced thus freeing up room for other pieces of essential equipment. [1]
Considering the operations and procedures executed before an operator can intervene, the Double Block and Bleed manifold offers further advantages over the traditional hook up. Due to the volume of the cavity between the two balls being so small, the operator is afforded the opportunity to evacuate this space efficiently thereby quickly establishing a safe working environment.
A valve is a device or natural object that regulates, directs or controls the flow of a fluid by opening, closing, or partially obstructing various passageways. Valves are technically fittings, but are usually discussed as a separate category. In an open valve, fluid flows in a direction from higher pressure to lower pressure. The word is derived from the Latin valva, the moving part of a door, in turn from volvere, to turn, roll.
A flange is a protruded ridge, lip or rim, either external or internal, that serves to increase strength ; for easy attachment/transfer of contact force with another object ; or for stabilizing and guiding the movements of a machine or its parts. Flanges are often attached using bolts in the pattern of a bolt circle.
A check valve, non-return valve, reflux valve, retention valve, foot valve, or one-way valve is a valve that normally allows fluid to flow through it in only one direction.
A gate valve, also known as a sluice valve, is a valve that opens by lifting a barrier (gate) out of the path of the fluid. Gate valves require very little space along the pipe axis and hardly restrict the flow of fluid when the gate is fully opened. The gate faces can be parallel but are most commonly wedge-shaped.
A ball valve is a flow control device which uses a hollow, perforated, and pivoting ball to control fluid flowing through it. It is open when the hole through the middle of the ball is in line with the flow inlet, and closed when it is pivoted 90 degrees by the valve handle, blocking the flow. The handle lies flat in alignment with the flow when open, and is perpendicular to it when closed, making for easy visual confirmation of the valve's status. The shut position 1/4 turn could be in either clockwise or counter-clockwise direction.
A butterfly valve is a valve that isolates or regulates the flow of a fluid. The closing mechanism is a disk that rotates.
Hydraulic machines use liquid fluid power to perform work. Heavy construction vehicles are a common example. In this type of machine, hydraulic fluid is pumped to various hydraulic motors and hydraulic cylinders throughout the machine and becomes pressurized according to the resistance present. The fluid is controlled directly or automatically by control valves and distributed through hoses, tubes, or pipes.
In pipeline transportation, pigging is the practice of using pipeline inspection gauges or gadgets, devices generally referred to as pigs or scrapers, to perform various maintenance operations. This is done without stopping the flow of the product in the pipeline.
In petroleum and natural gas extraction, a Christmas tree, or tree, is an assembly of valves, casing spools, and fittings used to regulate the flow of pipes in an oil well, gas well, water injection well, water disposal well, gas injection well, condensate well, and other types of well.
A hydraulic manifold is a component that regulates fluid flow between pumps and actuators and other components in a hydraulic system. It is like a switchboard in an electrical circuit because it lets the operator control how much fluid flows between which components of a hydraulic machinery. For example, in a backhoe loader a manifold turns on or shuts off or diverts flow to the telescopic arms of the front bucket and the back bucket. The manifold is connected to the levers in the operator's cabin which the operator uses to achieve the desired manifold behaviour.
A hydraulic cylinder is a mechanical actuator that is used to give a unidirectional force through a unidirectional stroke. It has many applications, notably in construction equipment, manufacturing machinery, elevators, and civil engineering. A hydraulic cylinder is a hydraulic actuator that provides linear motion when hydraulic energy is converted into mechanical movement. It can be likened to a muscle in that, when the hydraulic system of a machine is activated, the cylinder is responsible for providing the motion.
A scuba manifold is a device incorporating one or more valves and one or more gas outlets with scuba regulator connections, used to connect two or more diving cylinders containing breathing gas, providing a greater amount of gas for longer dive times or deeper dives. An isolation manifold allows the connection between the cylinders to be closed in the case of a leak from one of the cylinders or its valve or regulator, conserving the gas in the other cylinder. Diving with two or more cylinders is often associated with technical diving. Almost all manifold assemblies include one cylinder valve for each cylinder, and the overwhelming majority are for two cylinders.
Diaphragm valves consists of a valve body with two or more ports, a flexible diaphragm, and a "weir or saddle" or seat upon which the diaphragm closes the valve. The valve body may be constructed from plastic, metal, wood or other materials depending on the intended use.
A fitting or adapter is used in pipe systems to connect sections of pipe or tube, adapt to different sizes or shapes, and for other purposes such as regulating fluid flow. These fittings are used in plumbing to manipulate the conveyance of fluids such as water for potatory, irrigational, sanitary, and refrigerative purposes, gas, petroleum, liquid waste, or any other liquid or gaseous substances required in domestic or commercial environments, within a system of pipes or tubes, connected by various methods, as dictated by the material of which these are made, the material being conveyed, and the particular environmental context in which they will be used, such as soldering, mortaring, caulking, plastic welding, welding, friction fittings, threaded fittings, and compression fittings.
A shutdown valve is an actuated valve designed to stop the flow of a hazardous fluid upon the detection of a dangerous event. This provides protection against possible harm to people, equipment or the environment. Shutdown valves form part of a safety instrumented system. The process of providing automated safety protection upon the detection of a hazardous event is called functional safety.
Well completion is the process of making a well ready for production after drilling operations. This principally involves preparing the bottom of the hole to the required specifications, running in the production tubing and its associated down hole tools as well as perforating and stimulating as required. Sometimes, the process of running in and cementing the casing is also included. After a well has been drilled, should the drilling fluids be removed, the well would eventually close in upon itself. Casing ensures that this will not happen while also protecting the wellstream from outside incumbents, like water or sand.
Surge control is the use of different techniques and equipment in a hydraulic system to prevent any excessive gain in pressure that would cause the hydraulic process pressure to exceed the maximum working pressure of the mechanical equipment used in the system.
An isolation valve is a valve in a fluid handling system that stops the flow of process media to a given location, usually for maintenance or safety purposes. They can also be used to provide flow logic, and to connect external equipment to a system. A valve is classified as an isolation valve because of its intended function in a system, not because of the type of the valve itself. Therefore, many different types of valves can be classified as isolation valves.