Boring bar

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A part's-eye view of a boring bar. It enters into an existing hole (drilled or cored), and the single-point cutters cut a cylindrical toolpath that is extremely accurate, being defined by the spindle's rotation and the linear motion of the Z-axis slide. In this case, the tool bits are of the brazed carbide type. Boring bar 001.jpg
A part's-eye view of a boring bar. It enters into an existing hole (drilled or cored), and the single-point cutters cut a cylindrical toolpath that is extremely accurate, being defined by the spindle's rotation and the linear motion of the Z-axis slide. In this case, the tool bits are of the brazed carbide type.
Boring bar marked B Machined Holes.svg
Boring bar marked B

A boring bar is a tool used in metalworking and woodworking. Boring is a technique used in many aspects of building. Woodworkers have used boring as a form of drilling for centuries. In woodworking, the boring tool is static in size and used to form circular plunge cuts. In metalworking, boring is slightly different in that the hole that results need not be circular. In metal boring the tool can be plunged and dragged on the X or Y axes to create a slot or asymmetrical hole or channel, or it may be moved only in an up-and-down motion (on the Z axis) to create a perfect circular hole.

Tool physical item that can be used to achieve a goal

A tool is an object used to extend the ability of an individual to modify features of the surrounding environment. Although many animals use simple tools, only human beings, whose use of stone tools dates back hundreds of millennia, use tools to make other tools. The set of tools needed to perform different tasks that are part of the same activity is called gear or equipment.

Metalworking production and processing of shaped workpieces made of metals

Metalworking is the process of working with metals to create individual parts, assemblies, or large-scale structures. The term covers a wide range of work from large ships and bridges to precise engine parts and delicate jewelry. It therefore includes a correspondingly wide range of skills, processes, and tools.

Woodworking process of making items from wood

Woodworking is the activity or skill of making items from wood, and includes cabinet making, wood carving, joinery, carpentry, and woodturning.

Contents

Components

Modern boring tools have three primary components although many differing designs. The parts include the body, bar holder and dial screw (graduated micro screw). The body, made of solid stock, has two basic parts. The top part threads or presses into the supporting shank. The lower part (bar holder) is connected via dovetail, T-slots or a smooth notch with an adjustment for bore diameter via the dial screw. As the dial screw is adjusted, the cutting bit/s are moved further out, creating a larger cut. This also can create some slight distortion if the cutting tool is moved further than the boring head is designed to support, if there is undue wear in the bearings supporting the tool or if the tool speed is too great for the off-balance effect caused by moving the tool too far from center. This is called unbalanced gyroscope precession. [1] Once the dial screw has been adjusted to give the proper cut a set screw is generally used to prevent any additional movement of the cutting head. The third basic part is the boring tool. Boring tools can be mounted vertically or horizontally in many boring head designs.

Distortion is the alteration of the original shape of something. In communications and electronics it means the alteration of the waveform of an information-bearing signal, such as an audio signal representing sound or a video signal representing images, in an electronic device or communication channel.

Boring machines

Boring can be done on mills, lathes or drill press machines, either with a boring head or with just a boring tool. The shorter the distance between the tool holder and the material, the less distortion created from vibration or unbalanced gyroscopic effects. The greater the distance (static or dynamic mounts) the more flex in the tool or an increase in the imbalance of a moving tool. Use of a boring head increases the mass of the tool holder and decreases the distance. If a vibration is created it will be at a higher frequency and the deflection of the tool from the desired path will be much smaller and easier to erase through repetitive tool passes. In the case of a dynamic tool (mill or press), the balance of the tool can be adjusted with counterweights if the tool is mounted perpendicular to the shaft or the tool length can be decreased.

Lathe machine tool which rotates the workpiece on its axis

A lathe is a machine that rotates a workpiece about an axis of rotation to perform various operations such as cutting, sanding, knurling, drilling, deformation, facing, and turning, with tools that are applied to the workpiece to create an object with symmetry about that axis.

Vibration mechanical phenomenon whereby oscillations occur about an equilibrium point; precisely used to describe mechanical oscillation

Vibration is a mechanical phenomenon whereby oscillations occur about an equilibrium point. The word comes from Latin vibrationem. The oscillations may be periodic, such as the motion of a pendulum—or random, such as the movement of a tire on a gravel road.

Perpendicular property of being perpendicular (perpendicularity) is the relationship between two lines which meet at a right angle (90 degrees). The property extends to other related geometric objects

In elementary geometry, the property of being perpendicular (perpendicularity) is the relationship between two lines which meet at a right angle. The property extends to other related geometric objects.

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Router (woodworking) woodworking power tool

A router is a hand tool or power tool that a worker uses to rout an area in relatively hard material like wood or plastic. Routers are mainly used in woodworking, especially cabinetry. Routers are typically handheld or fastened cutting end-up in a router table.

Chisel tool for cutting and carving wood, stone, metal, etc.

A chisel is a tool with a characteristically shaped cutting edge of blade on its end, for carving or cutting a hard material such as wood, stone, or metal by hand, struck with a mallet, or mechanical power. The handle and blade of some types of chisel are made of metal or of wood with a sharp edge in it.

Drill tool for boring holes

A drill is a tool primarily used for making round holes or driving fasteners. It is fitted with a bit, either a drill or driver, depending on application, secured by a chuck. Some powered drills also include a hammer function.

Shaper

A shaper is a type of machine tool that uses linear relative motion between the workpiece and a single-point cutting tool to machine a linear toolpath. Its cut is analogous to that of a lathe, except that it is (archetypally) linear instead of helical.

Taps and dies are tools used to create screw threads, which is called threading. Many are cutting tools; others are forming tools. A tap is used to cut or form the female portion of the mating pair. A die is used to cut or form the male portion of the mating pair. The process of cutting or forming threads using a tap is called tapping, whereas the process using a die is called threading.

Drill bit

Drill bits are cutting tools used to remove material to create holes, almost always of circular cross-section. Drill bits come in many sizes and shapes and can create different kinds of holes in many different materials. In order to create holes drill bits are usually attached to a drill, which powers them to cut through the workpiece, typically by rotation. The drill will grasp the upper end of a bit called the shank in the chuck.

Combination square

A combination square is a tool used for multiple purposes in woodworking, stonemasonry and metalworking. It is composed of a ruler and one or more interchangeable heads that may be affixed to it. The most common head is the standard or square head which is used to lay out or check right and 45° angles. Invented in 1879 by Laroy S. Starrett, the combination square continues to be a commonplace tool in home workshops, construction jobsites and metalworking.

Bandsaw a power tool which uses a blade consisting of a continuous band of metal with teeth along one edge to cut various workpieces

A bandsaw is a saw with a long, sharp blade consisting of a continuous band of toothed metal stretched between two or more wheels to cut material. They are used principally in woodworking, metalworking, and lumbering, but may cut a variety of materials. Advantages include uniform cutting action as a result of an evenly distributed tooth load, and the ability to cut irregular or curved shapes like a jigsaw. The minimum radius of a curve is determined by the width of the band and its kerf. Most bandsaws have two wheels rotating in the same plane, one of which is powered, although some may have three or four to distribute the load. The blade itself can come in a variety of sizes and tooth pitches, which enables the machine to be highly versatile and able to cut a wide variety of materials including wood, metal and plastic.

Drilling cutting process that uses a drill bit to cut a hole of circular cross-section in solid materials

Drilling is a cutting process that uses a drill bit to cut a hole of circular cross-section in solid materials. The drill bit is usually a rotary cutting tool, often multi-point. The bit is pressed against the work-piece and rotated at rates from hundreds to thousands of revolutions per minute. This forces the cutting edge against the work-piece, cutting off chips (swarf) from the hole as it is drilled.

A reamer is a type of rotary cutting tool used in metalworking. Precision reamers are designed to enlarge the size of a previously formed hole by a small amount but with a high degree of accuracy to leave smooth sides. There are also non-precision reamers which are used for more basic enlargement of holes or for removing burrs. The process of enlarging the hole is called reaming. There are many different types of reamer and they may be designed for use as a hand tool or in a machine tool, such as a milling machine or drill press.

A miter saw is a saw used to make accurate crosscuts and miters in a workpiece by pulling a large backsaw or a mounted circular saw blade down onto a board in a quick motion. Miter saws are commonly referred to as drop saws and abrasive cut off saws are referred to as a chop saw.

Countersink type of conical-shaped cutter used to cut holes in materials

A Countersink is a conical hole cut into a manufactured object, or the cutter used to cut such a hole. A common use is to allow the head of a countersunk bolt, screw or rivet, when placed in the hole, to sit flush with or below the surface of the surrounding material. A countersink may also be used to remove the burr left from a drilling or tapping operation thereby improving the finish of the product and removing any hazardous sharp edges.

Indicator (distance amplifying instrument) distance amplifying instrument

In various contexts of science, technology, and manufacturing, an indicator is any of various instruments used to accurately measure small distances and angles, and amplify them to make them more obvious. The name comes from the concept of indicating to the user that which their naked eye cannot discern; such as the presence, or exact quantity, of some small distance.

Metal lathe lathe designed for precisely machining relatively hard materials

A metal lathe or metalworking lathe is a large class of lathes designed for precisely machining relatively hard materials. They were originally designed to machine metals; however, with the advent of plastics and other materials, and with their inherent versatility, they are used in a wide range of applications, and a broad range of materials. In machining jargon, where the larger context is already understood, they are usually simply called lathes, or else referred to by more-specific subtype names. These rigid machine tools remove material from a rotating workpiece via the movements of various cutting tools, such as tool bits and drill bits.

Rotary table

A rotary table is a precision work positioning device used in metalworking. It enables the operator to drill or cut work at exact intervals around a fixed axis. Some rotary tables allow the use of index plates for indexing operations, and some can also be fitted with dividing plates that enable regular work positioning at divisions for which indexing plates are not available. A rotary fixture used in this fashion is more appropriately called a dividing head.

Boring (manufacturing) process of enlarging a hole that has already been drilled

In machining, boring is the process of enlarging a hole that has already been drilled by means of a single-point cutting tool, such as in boring a gun barrel or an engine cylinder. Boring is used to achieve greater accuracy of the diameter of a hole, and can be used to cut a tapered hole. Boring can be viewed as the internal-diameter counterpart to turning, which cuts external diameters.

Workbench (woodworking)

A workbench is a table used by woodworkers to hold workpieces while they are worked by other tools. There are many styles of woodworking benches, each reflecting the type of work to be done or the craftsman's way of working. Most benches have two features in common: they are heavy and rigid enough to keep still while the wood is being worked, and there is some method for holding the work in place at a comfortable position and height so that the worker is free to use both hands on the tools. The main thing that distinguishes benches is the way in which the work is held in place. Most benches have more than one way to do this, depending on the operation being performed.

Screw press

A screw press is a type of machine press in which the ram is driven up and down by a screw. The screw shaft can be driven by a handle or a wheel. It works by using a coarse screw to convert the rotation of the handle or drive-wheel into a small downward movement of greater force. The overhead handle usually incorporates balls as flyweights. The weights helps to maintain the momentum and thrust of the tool to make it easier to operate.

Concealed hinge jig

A concealed hinge drilling jig is a type of support jig, designed for drilling 3 cm holes to fit concealed hinges into modern wardrobe doors. As many of the complementary tools used in woodworking, it uses an electric hand-drill for its operation, making a Forstner bit to turn.

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