Cement render

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Rendered house in Greece A Greek house and walls rendered and white washed.jpg
Rendered house in Greece
Rendered house in France A rendered and painted French house.jpg
Rendered house in France

Cement render or cement plaster is the application of a mortar mix of sand and cement, (optionally lime) and water to brick, concrete, stone, or mud brick. It is often textured, colored, or painted after application. It is generally used on exterior walls but can be used to feature an interior wall. [1] Depending on the 'look' required, rendering can be fine or coarse, textured or smooth, natural or colored, pigmented or painted.

Contents

The cement rendering of brick, concrete and mud houses has been used for centuries to improve the appearance (and sometimes weather resistance) of exterior walls. It can be seen in different forms all over southern Europe. Different countries have their own styles and traditional colors. In the United Kingdom, cement is optional. [2] In other countries, lime is optional. [3] The cement in render hydrates the same way it does in concrete. [4]

Render finishes

Different finishes can be created by using different tools such as trowels, sponges, or brushes. [5] The art in traditional rendering is (apart from getting the mix right) the appearance of the top coat. Different tradesmen have different finishing styles and are able to produce different textures and decorative effects. Some of these special finishing effects may need to be created with a thin finishing top coat or a finishing wash. [6]

Traditional rendering

Cement render consists of 6 parts clean sharp fine sand, 1 part cement, and 1 part lime in some parts of the world. [7] The lime makes the render more workable and reduces cracking when the render dries. Any general purpose cement can be used. Various additives can be added to the mix to increase adhesion. Coarser sand is used in the base layer and slightly finer sand in the top layer.

The application process resembles the process of applying paint. To ensure adhesion, the surface to be rendered is initially hosed off to ensure it is free of any dirt and loose particles. Old paint or old render is scraped away. The surface is roughened to improve adhesion. For large areas, vertical battens are fixed to the wall every 1 to 1.5 meters, to keep the render flat and even. [8]

Acrylic rendering

There is also a wide variety of premixed renders commercially available for different situations. Some have a polymer additive added to the traditional cement, lime and sand mix for enhanced water resistance, flexibility and adhesion. [9] [10]

Acrylic premixed renders have superior water resistance and strength. [11] They can be used on a wider variety of surfaces than cement render, including concrete, cement blocks, and AAC concrete paneling. These acrylic modified renders may still be too brittle and cannot be applied over substrates like fiber cement sheeting, as they will crack on the joints and can allow water to enter the sheet and cause delamination of the coatings. The newer technology polymer exterior cladding such as expanded polystyrene (EPS) can have these acrylic modified renders applied to them with the inclusion of an alkali resistant mesh encapsulated between the render coats. Some premixed acrylic renders have a smoother complexion than traditional renders. There are also many various acrylic-bound pigmented 'designer' finishing coats that can be applied over acrylic render. Various finishes, patterns and textures are possible such as sand, sandstone, marble, stone, stone chip, lime wash or clay like finishes. There are stipple, glistening finishes, and those with enhanced water resistance and antifungal properties. Depending upon the product, they can be rolled, troweled or sponged [12] on. A limited number can also be sprayed on. [13] Acrylic renders usually take only 2 days to dry and thus much faster than the usual 28 days for traditional render.

A disadvantage of acrylic render vs. traditional rendering is that acrylic render lacks the sustainability and environmental compatibility of traditional cement-and-mineral render. All buildings have a finite lifetime, and their materials will eventually be either recycled or absorbed into the environment. As acrylics are synthetic polymers, they do not break down by natural weathering the same way that a cement, sand, and lime mixture will, and so will persist in the natural environment for much longer as synthetic chemical compounds that have unknown long-term effects on ecosystems. Also, the application and drying process of solvent based acrylic resin render involves the atmospheric evaporation of pollutant solvents—necessary for the application of the resin—which are hazardous to the health of humans and of many organisms on which humans depend. Synthetic polymers such as acrylic are manufactured from chemical feedstocks such as acetone, hydrogen cyanide, ethylene, isobutylene, and other petroleum derivatives. The polymer products cannot be fully recycled (using present technology or any that can be confidently expected to be developed), so new raw materials, taken from the finite and diminishing supply of raw natural resources, must always be put into their manufacture, making the process unsustainable. Traditional cement-based render does not have these problems, making it an arguably better choice in many cases, despite its working limitations. Using Waterborne resins will not have these disadvantages. [14] [15] [16]

See also

Related Research Articles

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<span class="mw-page-title-main">Paint</span> Pigment applied over a surface that dries as a solid film

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<span class="mw-page-title-main">Varnish</span> Transparent hard protective finish or film

Varnish is a clear transparent hard protective coating or film. It is not to be confused with wood stain. It usually has a yellowish shade due to the manufacturing process and materials used, but it may also be pigmented as desired. It is sold commercially in various shades.

<span class="mw-page-title-main">Terrazzo</span> Cementitious composite material, usually used in flooring

Terrazzo is a composite material, poured in place or precast, which is used for floor and wall treatments. It consists of chips of marble, quartz, granite, glass, or other suitable material, poured with a cementitious binder, polymeric, or a combination of both. Metal strips often divide sections, or changes in color or material in a pattern. Additional chips may be sprinkled atop the mix before it sets. After it is cured it is ground and polished smooth or otherwise finished to produce a uniformly textured surface. "Terrazzo" is also often used to describe any pattern similar to the original terrazzo floors.

<span class="mw-page-title-main">Mortar (masonry)</span> Workable paste which hardens to bind building blocks

Mortar is a workable paste which hardens to bind building blocks such as stones, bricks, and concrete masonry units, to fill and seal the irregular gaps between them, spread the weight of them evenly, and sometimes to add decorative colors or patterns to masonry walls. In its broadest sense, mortar includes pitch, asphalt, and soft mud or clay, as those used between mud bricks, as well as cement mortar. The word "mortar" comes from Old French mortier, "builder's mortar, plaster; bowl for mixing." (13c.).

<span class="mw-page-title-main">Plaster</span> Broad range of building and sculpture materials

Plaster is a building material used for the protective or decorative coating of walls and ceilings and for moulding and casting decorative elements. In English, "plaster" usually means a material used for the interiors of buildings, while "render" commonly refers to external applications. The term stucco refers to plasterwork that is worked in some way to produce relief decoration, rather than flat surfaces.

<span class="mw-page-title-main">Stucco</span> Construction material made of aggregates, a binder, and water

Stucco or render is a construction material made of aggregates, a binder, and water. Stucco is applied wet and hardens to a very dense solid. It is used as a decorative coating for walls and ceilings, exterior walls, and as a sculptural and artistic material in architecture. Stucco can be applied on construction materials such as metal, expanded metal lath, concrete, cinder block, or clay brick and adobe for decorative and structural purposes.

<span class="mw-page-title-main">Siding (construction)</span> Exterior cladding on building walls

Siding or wall cladding is the protective material attached to the exterior side of a wall of a house or other building. Along with the roof, it forms the first line of defense against the elements, most importantly sun, rain/snow, heat and cold, thus creating a stable, more comfortable environment on the interior side. The siding material and style also can enhance or detract from the building's beauty. There is a wide and expanding variety of materials to side with, both natural and artificial, each with its own benefits and drawbacks. Masonry walls as such do not require siding, but any wall can be sided. Walls that are internally framed, whether with wood, or steel I-beams, however, must always be sided.

Water-miscible oil paint is oil paint either engineered or to which an emulsifier has been added, allowing it to be thinned and cleaned up with water. These paints make it possible to avoid using, or at least reduce volatile organic compounds such as turpentine that may be harmful if inhaled. Water-miscible oil paint can be mixed and applied using the same techniques as traditional oil-based paint, but while still wet it can be removed from brushes, palettes, and rags with ordinary soap and water. One of the ways its water solubility comes from is the use of an oil medium in which one end of the molecule has been engineered to be hydrophilic and thus bind loosely to water molecules, as in a solution. This type of paint is different to those that are engineered to enable cleaning of brushes and application equipment in water but are not in themselves water reducible.

<span class="mw-page-title-main">Lime plaster</span> Type of plaster composed of sand, water, and lime

Lime plaster is a type of plaster composed of sand, water, and lime, usually non-hydraulic hydrated lime. Ancient lime plaster often contained horse hair for reinforcement and pozzolan additives to reduce the working time.

<span class="mw-page-title-main">Powder coating</span> Type of coating applied as a free-flowing, dry powder

Powder coating is a type of coating that is applied as a free-flowing, dry powder. Unlike conventional liquid paint which is delivered via an evaporating solvent, powder coating is typically applied electrostatically and then cured under heat or with ultraviolet light. The powder may be a thermoplastic or a thermoset polymer. It is usually used to create a hard finish that is tougher than conventional paint. Powder coating is mainly used for coating of metals, such as household appliances, aluminium extrusions, drum hardware, automobiles, and bicycle frames. Advancements in powder coating technology like UV-curable powder coatings allow for other materials such as plastics, composites, carbon fiber, and MDF to be powder coated due to the minimum heat and oven dwell time required to process these components.

<span class="mw-page-title-main">Plasterwork</span> Construction or ornamentation done in plaster or a similar material

Plasterwork is construction or ornamentation done with plaster, such as a layer of plaster on an interior or exterior wall structure, or plaster decorative moldings on ceilings or walls. This is also sometimes called pargeting. The process of creating plasterwork, called plastering or rendering, has been used in building construction for centuries. For the art history of three-dimensional plaster, see stucco.

<span class="mw-page-title-main">Plasterer</span>

A plasterer is a tradesman or tradesperson who works with plaster, such as forming a layer of plaster on an interior wall or plaster decorative moldings on ceilings or walls. The process of creating plasterwork, called plastering, has been used in building construction for centuries. A plasterer is someone who does a full 4 or 2 years apprenticeship to be fully qualified

<span class="mw-page-title-main">Sealant</span> Substance used to block the passage of fluids through openings

Sealant is a substance used to block the passage of fluids through openings in materials, a type of mechanical seal. In building construction sealant is sometimes synonymous with caulk and also serve the purposes of blocking dust, sound and heat transmission. Sealants may be weak or strong, flexible or rigid, permanent or temporary. Sealants are not adhesives but some have adhesive qualities and are called adhesive-sealants or structural sealants.

<span class="mw-page-title-main">Decorative concrete</span>

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Earthen plaster is a blend of clay, fine aggregate, and fiber. Other common additives include pigments, lime, casein, prickly pear cactus juice (Opuntia), manure, and linseed oil. Earthen plaster is usually applied to masonry, cob, or straw bale or backing boards such as gypsum in interiors or exteriors as a wall and ceiling finish. It provides protection to the structural and insulating building components as well as texture and color.

<span class="mw-page-title-main">External wall insulation</span>

An external wall insulation system is a thermally insulated, protective, and decorative exterior cladding procedure involving the use of expanded polystyrene, mineral wool, polyurethane foam or phenolic foam, topped off with a reinforced cement based, mineral or synthetic finish and plaster.

An external render is, in its most basic form, a coating applied to the walls of a building, to provide a protective coating which would prevent rain penetration. It also acts as a decorative finish to enhance the appearance of a building.

Waterborne resins are sometimes called water-based resins. They are resins or polymeric resins that use water as the carrying medium as opposed to solvent or solvent-less. Resins are used in the production of coatings, adhesives, sealants, elastomers and composite materials. When the phrase waterborne resin is used, it usually describes all resins which have water as the main carrying solvent. The resin could be water-soluble, water reducible or water dispersed.

<span class="mw-page-title-main">Chalk paint</span> Water-based paint made with chalk

Chalk paint is a water-based, decorative paint invented by Annie Sloan which may be applied over almost any surface. It requires very little preparation and needs a topcoat to avoid flaking. Chalk paints are also used by utility companies to mark road surfaces.

References

  1. Pros, Sydney Rendering (27 March 2021). "Applications of Cement Render for Your House" . Retrieved 9 March 2023.
  2. "Basics of Rendering A Wall with Sand & Cement". Lee Jones Building And Roofing. Retrieved 13 January 2022.
  3. "Is sand and cement render outdated? | External Rendering". 27 January 2014. Retrieved 13 January 2022.
  4. "Cement hydration". Understanding Cement. Archived from the original on 17 October 2012. Retrieved 1 October 2012.
  5. "Rendering". designingbuildings.co.uk. Retrieved 6 February 2022.
  6. "Rendering Exterior Walls and Outside Wall Rendering including Rendering a House". DIY Doctor. Retrieved 6 February 2022.
  7. "How much cement sand and lime do I need for rendering". Civil Sir. 17 May 2021. Retrieved 13 January 2022.
  8. "Wall Rendering Techniques". Home Guides | SF Gate. 20 September 2010. Retrieved 13 January 2022.
  9. Polymer modified cements and repair mortars. Daniels LJ, PhD thesis Lancaster University 1992
  10. Melander, John M.; Farny, James A.; Isberner, Albert W. Jr. (2003). "Portland Cement Plaster/Stucco Manual" (PDF). Portland Cement Association. Archived (PDF) from the original on 12 April 2021. Retrieved 13 July 2021.
  11. "Acrylic Rendering vs Cement Rendering | Rok Rendering". rokrendering.com.au. Retrieved 13 January 2022.
  12. "Guide to basic rendering". Swan Cement. Retrieved 6 February 2022.
  13. "Sprayplaster System and Polymer Modified Renders". monocote.com. Retrieved 6 February 2022.
  14. Howarth, GA (2003). "Polyurethanes, polyurethane dispersions and polyureas: Past, present and future". Surface Coatings International Part B: Coatings Transactions. 86 (2): 111–118. doi:10.1007/BF02699621. S2CID   93574741.
  15. Howarth, G.A. and Hayward, G.R., "Waterborne Resins", OCCA Student Monograph No. 3, Oil and Colour Chemists' Association, UK, 1996.
  16. Howarth, G.A (1995). "5". In Karsa, D.R; Davies, W.D (eds.). Waterborne Maintenance Systems for Concrete and Metal Structures. Vol. 165. Cambridge, U.K: The Royal Society of Chemistry. ISBN   0-85404-740-9.

Further reading