Lath and plaster is a building process used to finish mainly interior dividing walls and ceilings. It consists of narrow strips of wood (laths) which are nailed horizontally across the wall studs or ceiling joists and then coated in plaster. The technique derives from an earlier, more primitive process called wattle and daub. [1]
Lath and plaster largely fell out of favour in the U.K. after the introduction of plasterboard in the 1930s. [2] In Canada and the United States, wood lath and plaster remained in use until the process was replaced by transitional methods followed by drywall (the North American term for plasterboard) in the mid-twentieth century.[ citation needed ]
The wall or ceiling finishing process begins with wood or metal laths. These are narrow strips of wood, extruded metal, or split boards, nailed horizontally across the wall studs or ceiling joists. Each wall frame is covered in lath, tacked at the studs. Wood lath is typically about one inch (2.5 cm) wide by four feet (1.2 m) long by 1⁄4 inch (6 mm) thick. Each horizontal course of lath is spaced about 3⁄8 inch (9.5 mm) away from its neighboring courses. Metal lath is available in 27-inch (69 cm) by 8-foot (240 cm) sheets.
In Canada and the United States the laths were generally sawn, but in the United Kingdom and its colonies, riven or split hardwood laths of random lengths and sizes were often used. Early American examples featured split beam construction, as did examples put up in rural areas of the U.S. and Canada well into the second half of the 19th century. Splitting the timber along its grain greatly improved the laths' strength and durability. As Americans and Canadians expanded west, saw mills were not always available to create neatly planed boards and the first crop of buildings in any new western or northern settlement would be put up with split beam lath. In some areas of the U.K. reed mat was also used as a lath.
Temporary lath guides are then placed vertically to the wall, usually at the studs. Lime or gypsum plaster is then applied, typically using a wooden board as the application tool. The applier drags the board upward over the wall, forcing the plaster into the gaps between the lath and leaving a layer on the front the depth of the temporary guides, typically about 1⁄4 inch (6.4 mm). A helper feeds new plaster onto the board, as the plaster is applied in quantity. When the wall is fully covered, the vertical lath "guides" are removed, and their "slots" are filled in, leaving a fairly uniform undercoat.
In three coat plastering it is standard to apply a second layer in the same fashion, leaving about 1⁄2 inch (13 mm) of rough, sandy plaster (called a brown coat or browning (UK)). A smooth, white finish coat goes on last. After the plaster is completely dry, the walls are ready to be painted. In this article's photo ("lath seen from the back...") the curls of plaster are called keys and are necessary to keep the plaster on the lath. Traditional lime based mortar/plaster often incorporates horsehair which reinforces the plasterwork, thereby helping to prevent the keys from breaking away.
In addition to wood lath, various types of metal lath began to be used toward the end of the 19th century. [3] Metal lath is categorized according to weight, type of ribbing, and whether the lath is galvanized or not. Metal lathing was spaced across a 13.5-inch (340 mm) center, attached by tie wires using lathers' nippers. Sometimes, the mesh was dimpled to be self-furring.
In use as early as 1900, rock lath (also known as "button board," "plaster board" or "gypsum-board lath"), is a type of gypsum wall board (essentially an early form of drywall) with holes spaced regularly to provide a 'key' for wet plaster. [3] Rock lath was typically produced in sheets sized 2 by 4 feet (610 by 1,220 mm). The purpose of the four-foot length is so that the sheet of lath exactly spans three interstud voids (overlapping half a stud at each end of a four-stud sequence in standard construction), the studs themselves being spaced 16 inches (410 mm) apart on center (United States building code standard measurements). By the late 1930s, rock lath was the primary method used in residential plastering. [3]
Lath and plaster methods have mostly been replaced with modern drywall or plasterboard, which is faster and less expensive to install. Drywall possesses poor sound dampening qualities and can be easily damaged by moisture. Traditional lime based plasters are resistant to moisture and provide excellent sound isolation.
One continued advantage of using traditional lath is for ornamental or unusual shapes. For instance, building a rounded wall would be difficult if drywall were used exclusively, as drywall is not flexible enough to allow tight radii. Wire mesh, often used for exterior stucco, is also found in combination or replacement of lath and plaster which serves similar purpose.
Traditional lath and plaster (including rock and metal lath varieties) has superior sound-proofing qualities when used with lime or gypsum plaster, which is denser than modern drywall. [2]
In many historic buildings lath and plaster ceilings play a major role for the prevention of fire spread. They are critical to the protection of horizontal elements such as timber joisted floors, including the flooring on top, which in terms of fire performance is often in a poor condition due to the presence of gaps. [4]
A wall is a structure and a surface that defines an area; carries a load; provides security, shelter, or soundproofing; or, is decorative. There are many kinds of walls, including:
Plaster is a building material used for the protective or decorative coating of walls and ceilings and for moulding and casting decorative elements. In English, "plaster" usually means a material used for the interiors of buildings, while "render" commonly refers to external applications. The term stucco refers to plasterwork that is worked in some way to produce relief decoration, rather than flat surfaces.
Drywall is a panel made of calcium sulfate dihydrate (gypsum), with or without additives, typically extruded between thick sheets of facer and backer paper, used in the construction of interior walls and ceilings. The plaster is mixed with fiber ; plasticizer, foaming agent; and additives that can reduce mildew, flammability, and water absorption.
Stucco or render is a construction material made of aggregates, a binder, and water. Stucco is applied wet and hardens to a very dense solid. It is used as a decorative coating for walls and ceilings, exterior walls, and as a sculptural and artistic material in architecture. Stucco can be applied on construction materials such as metal, expanded metal lath, concrete, cinder block, or clay brick and adobe for decorative and structural purposes.
Sound Transmission Class is an integer rating of how well a building partition attenuates airborne sound. In the US, it is widely used to rate interior partitions, ceilings, floors, doors, windows and exterior wall configurations. Outside the US, the ISO Sound Reduction Index (SRI) is used. The STC rating very roughly reflects the decibel reduction of noise that a partition can provide. The STC is useful for evaluating annoyance due to speech sounds, but not music or machinery noise as these sources contain more low frequency energy than speech.
Framing, in construction, is the fitting together of pieces to give a structure, particularly a building, support and shape. Framing materials are usually wood, engineered wood, or structural steel. The alternative to framed construction is generally called mass wall construction, where horizontal layers of stacked materials such as log building, masonry, rammed earth, adobe, etc. are used without framing.
A lath or slat is a thin, narrow strip of straight-grained wood used under roof shingles or tiles, on lath and plaster walls and ceilings to hold plaster, and in lattice and trellis work.
Lime plaster is a type of plaster composed of sand, water, and lime, usually non-hydraulic hydrated lime. Ancient lime plaster often contained horse hair for reinforcement and pozzolan additives to reduce the working time.
A batten is most commonly a strip of solid material, historically wood but can also be of plastic, metal, or fiberglass. Battens are variously used in construction, sailing, and other fields.
Plasterwork is construction or ornamentation done with plaster, such as a layer of plaster on an interior or exterior wall structure, or plaster decorative moldings on ceilings or walls. This is also sometimes called pargeting. The process of creating plasterwork, called plastering or rendering, has been used in building construction for centuries. For the art history of three-dimensional plaster, see stucco.
In construction, furring are strips of wood or other material applied to a structure to level or raise the surface, to prevent dampness, to make space for insulation, to level and resurface ceilings or walls, or to increase the beam of a wooden ship. Furring refers to the process of installing the strips and to the strips themselves. Firring is a U.K. term for wood strips which are usually 50 mm wide, tapered and fixed above wood roof joists to provide drainage falls below roof boarding. Furring strips themselves are typically referred to as battens in the U.K. and sometimes the material is called strapping in the U.S.
A plasterer is a tradesman who works with plaster, such as forming a layer of plaster on an interior wall or plaster decorative moldings on ceilings or walls. The process of creating plasterwork, called plastering, has been used in building construction for centuries. A plasterer is someone who does a full 4 or 2 years apprenticeship to be fully qualified.
Joint compound is a white powder of primarily gypsum dust mixed with water to form a paste the consistency of cake frosting, which is spread onto drywall and sanded when dry to create a seamless base for paint on walls and ceilings.
Wall studs are framing components in timber or steel-framed walls, that run between the top and bottom plates. It is a fundamental element in frame building. The majority non-masonry buildings rely on wall studs, with wood being the most common and least-expensive material used for studs. Studs are positioned perpendicular to the wall they’re forming to give strength and create space for wires, pipes and insulation. Studs are sandwiched between two horizontal boards called top and bottom plates. These boards are nailed or screwed to the top and bottom ends of the studs, forming the complete wall frame. Studs are usually spaced 16 in. or 24 in. apart.
A cement board is a combination of cement and reinforcing fibers formed into sheets, of varying thickness that are typically used as a tile backing board. Cement board can be nailed or screwed to wood or steel studs to create a substrate for vertical tile and attached horizontally to plywood for tile floors, kitchen counters and backsplashes. It can be used on the exterior of buildings as a base for exterior plaster (stucco) systems and sometimes as the finish system itself.
Plaster veneer or plaster skim is a construction methodology for surfacing interior walls, by applying a thin layer of plaster over a substrate—typically over specially formulated gypsum board base, similar in nature to drywall.
Wattle and daub is a composite building method used for making walls and buildings, in which a woven lattice of wooden strips called "wattle" is "daubed" with a sticky material usually made of some combination of wet soil, clay, sand, animal dung and straw. Wattle and daub has been used for at least 6,000 years and is still an important construction method in many parts of the world. Many historic buildings include wattle and daub construction.
Gypsum block is a massive lightweight building material composed of solid gypsum, for building and erecting lightweight, fire-resistant, non-load bearing interior walls, partition walls, cavity walls, skin walls, and pillar casing indoors. Gypsum blocks are composed of gypsum, plaster, water and in some cases additives like vegetable or wood fiber for greater strength. Partition walls, made from gypsum blocks, require no sub-structure for erection and gypsum adhesive is used as bonding agent, not standard mortar. Because of this fundamental difference, gypsum blocks shouldn't be confused with the thinner plasterboard used for paneling stud walls.
Lime-ash floors were an economic form of floor construction from the 15th century to the 19th century, for upper floors in parts of England where limestone or chalk were easily available. They were strong, flexible, and offered good heat and sound insulation.
Clay panel or clay board is a panel made of clay with some additives. The clay is mixed with sand, water, and fiber, typically wood fiber, and sometimes other additives like starch. Most often this means employing the use of high-cellulose waste fibres. To improve the breaking resistance clay boards are often embedded in a hessian skin on the backside or similar embeddings.