A forge is a type of hearth used for heating metals, or the workplace (smithy) where such a hearth is located. The forge is used by the smith to heat a piece of metal to a temperature at which it becomes easier to shape by forging, or to the point at which work hardening no longer occurs. The metal is transported to and from the forge using tongs, which are also used to hold the workpiece on the smithy's anvil while the smith works it with a hammer. Sometimes, such as when hardening steel or cooling the work so that it may be handled with bare hands, the workpiece is transported to the slack tub, which rapidly cools the workpiece in a large body of water. However, depending on the metal type, it may require an oil quench or a salt brine instead; many metals require more than plain water hardening. The slack tub also provides water to control the fire in the forge.
Pig iron, also known as crude iron, is an intermediate good used by the iron industry in the production of steel. It is developed by smelting iron ore in a blast furnace. Pig iron has a high carbon content, typically 3.8–4.7%, along with silica and other dross, which makes it brittle and not useful directly as a material except for limited applications.
Wrought iron is an iron alloy with a very low carbon content in contrast to that of cast iron. It is a semi-fused mass of iron with fibrous slag inclusions, which give it a wood-like "grain" that is visible when it is etched, rusted, or bent to failure. Wrought iron is tough, malleable, ductile, corrosion resistant, and easily forge welded, but is more difficult to weld electrically.
The Wealden iron industry was located in the Weald of south-eastern England. It was formerly an important industry, producing a large proportion of the bar iron made in England in the 16th century and most British cannon until about 1770. Ironmaking in the Weald used ironstone from various clay beds, and was fuelled by charcoal made from trees in the heavily wooded landscape. The industry in the Weald declined when ironmaking began to be fuelled by coke made from coal, which does not occur accessibly in the area.
An open-hearth furnace or open hearth furnace is any of several kinds of industrial furnace in which excess carbon and other impurities are burnt out of pig iron to produce steel. Because steel is difficult to manufacture owing to its high melting point, normal fuels and furnaces were insufficient for mass production of steel, and the open-hearth type of furnace was one of several technologies developed in the nineteenth century to overcome this difficulty. Compared with the Bessemer process, which it displaced, its main advantages were that it did not expose the steel to excessive nitrogen, was easier to control, and permitted the melting and refining of large amounts of scrap iron and steel.
An ironworks or iron works is an industrial plant where iron is smelted and where heavy iron and steel products are made. The term is both singular and plural, i.e. the singular of ironworks is ironworks.
Halton-with-Aughton is a civil parish and electoral ward located 3 miles (5 km) east of Lancaster, England, on the north bank of the River Lune. The main settlement is the village of Halton, or Halton-on-Lune, in the west, and the parish stretches to the hamlet of Aughton in the east. It lies in the City of Lancaster district of Lancashire, and has a population of 2,227, down from 2,360 in 2001.
The Iron Act, also called the Importation, etc. Act 1749, was an Act of the Parliament of Great Britain, which was one of the legislative measures introduced within the system of Trade and Navigation Acts. The Act sought to increase the importation of pig and bar iron from its American colonies and to prevent the building of iron-related production facilities within these colonies, particularly in North America where these raw materials were identified. The dual purpose of the Act was to increase manufacturing capacity within Great Britain itself, and to limit potential competition from the colonies possessing the raw materials.
A forge is the hearth where the blacksmith keeps the fire for heating metals to be formed by plastic deformation, usually with hammer on an anvil.
Puddling is the process of converting pig iron to bar (wrought) iron in a coal fired reverberatory furnace. It was developed in England during the 1780s. The molten pig iron was stirred in a reverberatory furnace, in an oxidizing environment to burn the carbon, resulting in wrought iron. It was one of the most important processes for making the first appreciable volumes of valuable and useful bar iron without the use of charcoal. Eventually, the furnace would be used to make small quantities of specialty steels.
A hammer mill, hammer forge or hammer works was a workshop in the pre-industrial era that was typically used to manufacture semi-finished, wrought iron products or, sometimes, finished agricultural or mining tools, or military weapons. The feature that gave its name to these workshops was the water-driven trip hammer, or set of hammers, used in the process. The shaft, or 'helve', of the hammer was pivoted in the middle and the hammer head was lifted by the action of cams set on a rotating camshaft that periodically depressed the end of the shaft. As it rose and fell, the head of the hammer described an arc. The face of the hammer was made of iron for durability.
A tuyere or tuyère is a tube, nozzle or pipe allowing the blowing of air into a furnace or hearth.
A finery forge is a forge used to produce wrought iron from pig iron by decarburization in a process called "fining" which involved liquifying cast iron in a fining hearth and removing carbon from the molten cast iron through oxidation. Finery forges were used as early as the 3rd century BC in China. The finery forge process was replaced by the puddling process and the roller mill, both developed by Henry Cort in 1783–4, but not becoming widespread until after 1800.
Osmond iron was wrought iron made by a particular process. This is associated with the first European production of cast iron in furnaces such as Lapphyttan in Sweden.
A Walloon forge is a type of finery forge that decarbonizes pig iron into wrought iron.
Oregrounds iron was a grade of iron that was regarded as the best grade available in 18th century England. The term was derived from the small Swedish city of Öregrund, the port from which the bar iron was shipped. It was produced using the Walloon process.
The Dannemora mine at Dannemora in Uppsala County, Sweden was once one of the most important iron ore mines in Sweden. The mine was closed by its owners SSAB in 1992. It may have been open since the 13th century, but the first documentary reference was in 1481.
Lövstabruk is a village on a common in the parish of Österlövsta, Tierp Municipality, Uppsala County, Sweden. In 2010 it had a population of 96, compared to some 1300 at its height during the 18th century. The word lövsta is derived from lösta, an old Swedish word for "glade". The contemporary spelling in the 18th century was Leufsta, with French orthography reflecting the Walloon origin of the workforce. The latter part of the name, bruk, means both "mill town" and "ironworks".
The Lancashire hearth was used to fine pig iron, removing carbon to produce wrought iron.
