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Smelting is a process of applying heat and a chemical reducing agent to an ore to extract a desired base metal product. It is a form of extractive metallurgy that is used to obtain many metals such as iron, copper, silver, tin, lead and zinc. Smelting uses heat and a chemical reducing agent to decompose the ore, driving off other elements as gases or slag and leaving the metal behind. The reducing agent is commonly a fossil-fuel source of carbon, such as carbon monoxide from incomplete combustion of coke—or, in earlier times, of charcoal. The oxygen in the ore binds to carbon at high temperatures, as the chemical potential energy of the bonds in carbon dioxide is lower than that of the bonds in the ore.
Zinc is a chemical element with the symbol Zn and atomic number 30. It is a slightly brittle metal at room temperature and has a shiny-greyish appearance when oxidation is removed. It is the first element in group 12 (IIB) of the periodic table. In some respects, zinc is chemically similar to magnesium: both elements exhibit only one normal oxidation state (+2), and the Zn2+ and Mg2+ ions are of similar size. Zinc is the 24th most abundant element in Earth's crust and has five stable isotopes. The most common zinc ore is sphalerite (zinc blende), a zinc sulfide mineral. The largest workable lodes are in Australia, Asia, and the United States. Zinc is refined by froth flotation of the ore, roasting, and final extraction using electricity (electrowinning).
Teck Resources Limited, known as Teck Cominco until late 2008, is a diversified natural resources company headquartered in Vancouver, British Columbia, that is engaged in mining and mineral development, including coal for the steelmaking industry, copper, zinc, and energy. Secondary products include lead, silver, gold, molybdenum, germanium, indium and cadmium. Teck Resources was formed from the amalgamation of Teck and Cominco in 2001.
Boliden AB is a Swedish multinational metals, mining, and smelting company headquartered in Stockholm. The company produces zinc, copper, lead, nickel, silver, and gold, with operations in Sweden, Finland, Norway, and Ireland.
Risdon is a suburb of Hobart, capital city of Tasmania. It is west of Risdon Vale.
Miasteczko Śląskie is a small town in Upper Silesia in southern Poland, near Katowice. Borders on the Metropolis GZM - metropolis with the population of 2 million. Located in the Silesian Highlands.
Zinifex was an Australian company that operated lead and zinc mines, refineries and a lead smelter. It was established in April 2004, when the assets of Pasminco were spun-off. In 2008 it merged with Oxiana to form OZ Minerals.
Mount Isa Mines Limited ("MIM") operates the Mount Isa copper, lead, zinc and silver mines near Mount Isa, Queensland, Australia as part of the Glencore group of companies. For a brief period in 1980, MIM was Australia's largest company. It has pioneered several significant mining industry innovations, including the Isa Process copper refining technology, the Isasmelt smelting technology, and the IsaMill fine grinding technology, and it also commercialized the Jameson Cell column flotation technology.
Cockle Creek Smelter was a zinc and lead smelter located at the northern end of Lake Macquarie near Boolaroo in Newcastle, New South Wales. The smelter was built in by the Sulphide Corporation in 1896 and the first attempts to refine zinc using the Ashcroft Process began in 1897 but that process was abandoned shortly after due to technical difficulties.
Lundin Mining Corporation is a Canadian company that owns and operates mines in Sweden, United States, Chile, Portugal and Brazil that produce base metals such as copper, zinc, and nickel. Headquartered in Toronto, the company was founded by Adolf Lundin and operated by Lukas Lundin. While it was incorporated to pursue an interest in a diamond mine in Brazil, the company re-structured and raised funds to develop the Storliden mine in Sweden. It purchased the Swedish Zinkgruvan Mine from Rio Tinto and then merged with Arcon International Resources for its Galmoy Mine in Ireland and with Eurozinc for its Neves-Corvo mine in Portugal. The company subsequently purchased and operated the Eagle mine, Candelaria mine, and Chapada mine.
Zinc smelting is the process of converting zinc concentrates into pure zinc. Zinc smelting has historically been more difficult than the smelting of other metals, e.g. iron, because in contrast, zinc has a low boiling point. At temperatures typically used for smelting metals, zinc is a gas that will escape from a furnace with the flue gas and be lost, unless specific measures are taken to prevent it.
Hindustan Zinc Limited (HZL) is an Indian integrated mining and resources producer of zinc, lead, silver and cadmium. It is a subsidiary of Vedanta Limited. Earlier it was a Central Public Sector Undertaking, sold by Government of India to Vedanta Limited when Atal Bihari Vajpayee and Bharatiya Janta Party Government was in power in the year 2003. HZL is the world's second largest zinc producer.
Toho Zinc Co., Ltd. is a Japanese manufacturer of zinc related products. Established in 1937, it smelts nonferrous metals such as lead and zinc and produces electronic components. There are seven branches in Japan and two branches in China, in Hong Kong and Shanghai. The company was responsible for cadmium poisoning on Tsushima Island in the late twentieth century.
The Bunker Hill Mine and Smelting Complex was a large smelter located in Kellogg, Idaho, in the Coeur d'Alene Basin. When built, it was the largest smelting facility in the world. It is located in what became known as the Silver Valley of the Coeur d'Alene Basin, an area for a century that was a center of extensive silver and other metal mining and processing. This resulted in extensive contamination of water, land and air, endangering residents including the Coeur d'Alene Tribe, which had traditionally depended on fish from the waterways as part of its subsistence.
Plants for the production of lead are generally referred to as lead smelters. Primary lead production begins with sintering. Concentrated lead ore is fed into a sintering machine with iron, silica, limestone fluxes, coke, soda ash, pyrite, zinc, caustics or pollution control particulates. Smelting uses suitable reducing substances that will combine with those oxidizing elements to free the metal. Reduction is the final, high-temperature step in smelting. It is here that the oxide becomes the elemental metal. A reducing environment pulls the final oxygen atoms from the raw metal.
The Bottom-blown Oxygen Converter or BBOC is a smelting furnace developed by the staff at Britannia Refined Metals Limited (“BRM”), a British subsidiary of MIM Holdings Limited. The furnace is currently marketed by Glencore Technology. It is a sealed, flat-bottomed furnace mounted on a tilting frame that is used in the recovery of precious metals. A key feature is the use of a shrouded lance to inject oxygen through the bottom of the furnace, directly into the precious metals contained in the furnace, to oxidize base metals or other impurities as part of their removal as slag.
South32 is a mining and metals company headquartered in Perth, Western Australia. It was spun out of BHP Billiton on 18 May 2015. It is listed on the Australian Securities Exchange with secondary listings on the Johannesburg and London Stock Exchanges.
Zinc mining in the United States produced 780,000 tonnes of zinc in 2019, making it the world's fourth-largest zinc producer, after China, Australia, and Peru. Most US zinc came from the Red Dog mine in Alaska. The industry employed about 2,500 in mining and milling, and 250 in smelting.
Risdon Zinc Works is a major zinc refinery located in Lutana, a suburb of Hobart, Tasmania, Australia. The smelter is one of the world's largest in terms of production volume, producing over 280,000 tonnes annually of high-grade zinc, primarily as die-cast alloys and continuous galvanising-grade alloys. These products are exported for global markets and utilised in a wide range of industries and products, from building and infrastructure to transportation, business equipment, communications, electronics, and consumer goods. The facility produces zinc using the Roast, Leach, Electrowinning (RLE) method, creating leach byproducts, including cadmium, gypsum, copper sulphate, lead sulphate, sulphuric acid, paragoethite and leach concentrate. The refinery has been owned and operated by the global multi-metals business Nyrstar since 2007. Nyrstar Hobart works closely with the Nyrstar Port Pirie multi-metals smelter in South Australia. The facility is Tasmania's largest exporter, contributing 25% of the state's overall export value in 2013.
The Teck Cominco smelter, also known as the Teck Cominco Lead-Zinc Smelter, Cominco Smelter, and Trail smelter located in Trail, British Columbia, Canada, is the largest integrated lead-zinc smelter of its kind in the world. It is situated approximately 10 miles (16 km) north of the border between British Columbia, Canada and Washington, in the United States, on the Columbia River. It is owned and operated by Vancouver, British Columbia-based Teck Cominco Metals Ltd—renamed Teck Resources.
References
- ↑ "Hindustan Zinc gets Dun & Bradstreet Award". Commodity Online. 26 March 2009. Retrieved 5 October 2011.
- 1 2 http://www.hzlindia.com/operations.aspx?ID=2%5B%5D
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