This article needs additional citations for verification .(January 2023) |
A chassis dynamometer, informally referred to as a rolling road [1] or a dyno, is a mechanical device that uses one or more fixed roller assemblies to simulate different road conditions within a controlled environment, and is used for a wide variety of vehicle testing and development purposes.
There are many types of chassis dynamometer according to the target application - for example, emissions measurement, miles accumulation chassis dynamometer (MACD), Noise-Vibration-Harshness (NVH or "Acoustic") Application, Electromagnetic Compatibility (EMC) testing, end of line (EOL) tests, performance measurement and tuning. Another basic division is by type of vehicle - motorcycles, cars, trucks, tractors or the size of the roller - mostly 25", 48", 72", but also any other. [2] Modern dynamometers used for development are mostly one roller to the wheel construction and the vehicle wheel is placed the top of the roller. Older constructional solutions are two roller per wheel and vehicle is place between these rollers - this design solution is cheaper and simpler, however, due to the requirements for accuracy and strict limits is no longer used for the development of new vehicles, but only as a test dynamometer at the end of the line or to measure the performance of the engine without dismantling, [3] or performance tuning in "garage" companies. [4]
Directly measured variables are only force on the torque transducer (i.e. loadcell) and revolutions measured on the role encoder dynamometer. All other variables are calculated based on known design (i.e. roller radius and loadcell mounting).
Due to friction and mechanical losses in various parts of the power train, the measured power at the wheels is about 15 to 20 percent lower than the power measured directly at the output of engine crankshaft (measuring device with this purpose is called engine testbed). [5]
Because the vehicle is secured to the chassis dynamometer, it prevents variables such as wind resistance to alter the data set. The chassis dynamometer is designed to add the sum of all the forces that are applied to a vehicle when driven on an actual road course to be simulated through the tires and calculated in the test results. Increasing air drag with the speed on the road manifests as increasing braking force of the vehicle wheels. The aim is to make the vehicle on the dynamometer accelerate and decelerate the same way as on a real road. First you need to know the parameters of the "behavior" of the vehicle on a real road. In order to get "road parameters", vehicle must be driving on ideal flat road with no wind from any direction, gear set to neutral and time needed to slow down without braking is measured in certain intervals e.g. 100–90 km/h, 90–80 km/h, 80–70 km/h 70–60 km/h etc. Slowing down from higher speed takes shorter time mainly due to air resistance. Those parameters are later set in dynamometer workstation, together with vehicle inertia. Vehicle is restrained and so called vehicle adaptation has to be performed. During vehicle adaptation dynamometer automatically slowing down from set speed, changing its own "dyno parameters" and trying to get same deceleration in given intervals as on real road. Those parameters are then valid for this vehicle type. Changing of set simulated inertia it is possible to simulate vehicle ability to accelerate if fully loaded, with setting gradient it is possible to simulate force if vehicle going downhill etc. Chassis dynamometers for climatic chamber does exists, where it is possible to change temperature in give range i.e. -40 to +50 °C or altitude chamber where it is possible to check fuel consumption with different temperatures or pressure and to simulate driving on mountain roads.
In physics, jerk (also known as jolt) is the rate of change of an object's acceleration over time. It is a vector quantity (having both magnitude and direction). Jerk is most commonly denoted by the symbol j and expressed in m/s3 (SI units) or standard gravities per second (g0/s).
Crumple zones, crush zones, or crash zones are a structural safety feature used in vehicles, mainly in automobiles, to increase the time over which a change in velocity occurs from the impact during a collision by a controlled deformation; in recent years, it is also incorporated into trains and railcars.
As used in mechanical engineering, the term tractive force can either refer to the total traction a vehicle exerts on a surface, or the amount of the total traction that is parallel to the direction of motion. In railway engineering, the term tractive effort is often used synonymously with tractive force to describe the pulling or pushing capability of a locomotive. In automotive engineering, the terms are distinctive: tractive effort is generally higher than tractive force by the amount of rolling resistance present, and both terms are higher than the amount of drawbar pull by the total resistance present. The published tractive force value for any vehicle may be theoretical—that is, calculated from known or implied mechanical properties—or obtained via testing under controlled conditions. The discussion herein covers the term's usage in mechanical applications in which the final stage of the power transmission system is one or more wheels in frictional contact with a roadway or railroad track.
Suspension is the system of tires, tire air, springs, shock absorbers and linkages that connects a vehicle to its wheels and allows relative motion between the two. Suspension systems must support both road holding/handling and ride quality, which are at odds with each other. The tuning of suspensions involves finding the right compromise. It is important for the suspension to keep the road wheel in contact with the road surface as much as possible, because all the road or ground forces acting on the vehicle do so through the contact patches of the tires. The suspension also protects the vehicle itself and any cargo or luggage from damage and wear. The design of front and rear suspension of a car may be different.
Understeer and oversteer are vehicle dynamics terms used to describe the sensitivity of a vehicle to steering. Oversteer is what occurs when a car turns (steers) by more than the amount commanded by the driver. Conversely, understeer is what occurs when a car steers less than the amount commanded by the driver.
Automobile handling and vehicle handling are descriptions of the way a wheeled vehicle responds and reacts to the inputs of a driver, as well as how it moves along a track or road. It is commonly judged by how a vehicle performs particularly during cornering, acceleration, and braking as well as on the vehicle's directional stability when moving in steady state condition.
A dynamometer or "dyno" for short, is a device for simultaneously measuring the torque and rotational speed (RPM) of an engine, motor or other rotating prime mover so that its instantaneous power may be calculated, and usually displayed by the dynamometer itself as kW or bhp.
An eddy current brake, also known as an induction brake, Faraday brake, electric brake or electric retarder, is a device used to slow or stop a moving object by generating eddy currents and thus dissipating its kinetic energy as heat. Unlike friction brakes, where the drag force that stops the moving object is provided by friction between two surfaces pressed together, the drag force in an eddy current brake is an electromagnetic force between a magnet and a nearby conductive object in relative motion, due to eddy currents induced in the conductor through electromagnetic induction.
The New European Driving Cycle (NEDC) was a driving cycle, last updated in 1997, designed to assess the emission levels of car engines and fuel economy in passenger cars. It is also referred to as MVEG cycle.
A driving cycle is a series of data points representing the speed of a vehicle versus time.
An emission test cycle is a protocol contained in an emission standard to allow repeatable and comparable measurement of exhaust emissions for different engines or vehicles. Test cycles specify the conditions under which the engine or vehicle is operated during the emission test. There are many different test cycles issued by various national and international governments and working groups. Specified parameters in a test cycle include a range of operating temperature, speed, and load. Ideally these should reproduce something representative of normal usage. But because there is such a wide variety of usage patterns and because it is impractical to test an engine or vehicle under every possible combination of speed, load, and temperature, this may not actually be the case.
The fuel economy of an automobile relates to the distance traveled by a vehicle and the amount of fuel consumed. Consumption can be expressed in terms of the volume of fuel to travel a distance, or the distance traveled per unit volume of fuel consumed. Since fuel consumption of vehicles is a significant factor in air pollution, and since the importation of motor fuel can be a large part of a nation's foreign trade, many countries impose requirements for fuel economy. Different methods are used to approximate the actual performance of the vehicle. The energy in fuel is required to overcome various losses encountered while propelling the vehicle, and in providing power to vehicle systems such as ignition or air conditioning. Various strategies can be employed to reduce losses at each of the conversions between the chemical energy in the fuel and the kinetic energy of the vehicle. Driver behavior can affect fuel economy; maneuvers such as sudden acceleration and heavy braking waste energy.
Lift-off oversteer is a form of sudden oversteer. While cornering, a driver who closes the throttle, usually at a high speed, can cause such sudden deceleration that the vertical load on the tires shifts from rear to front, in a process called load transfer. This decrease in vertical load on the rear tires in turn decreases their traction by lowering their lateral force, making the vehicle steer more tightly into the turn. In other words, easing off the accelerator in a fast turn can cause a car's rear tires to loosen their grip so much that the driver loses control and drifts outwards, even leaving the road tailfirst.
Bicycle and motorcycle dynamics is the science of the motion of bicycles and motorcycles and their components, due to the forces acting on them. Dynamics falls under a branch of physics known as classical mechanics. Bike motions of interest include balancing, steering, braking, accelerating, suspension activation, and vibration. The study of these motions began in the late 19th century and continues today.
Tire uniformity refers to the dynamic mechanical properties of pneumatic tires as strictly defined by a set of measurement standards and test conditions accepted by global tire and car makers.
In railway engineering, curve resistance is a part of train resistance, namely the additional rolling resistance a train must overcome when travelling on a curved section of track. Curve resistance is typically measured in per mille, with the correct physical unit being Newton per kilo-Newton (N/kN). Older texts still use the wrong unit of kilogram-force per tonne (kgf/t).
Motorcycle testing and measurement includes a range of more than two dozen statistics giving the specifications of the motorcycle, and the actual performance, expressed by such things as the output of the engine, and the top speed or acceleration of the motorcycle. Most parameters are uncontroversial and claims made by manufacturers are generally accepted without verification. These might include simple measurements like rake, trail, or wheelbase, or basic features, such as the type of brakes or ignition system.
The Worldwide harmonized Light vehicles Test Procedure (WLTP) is a global standard for determining the levels of pollutants, CO2 emissions and fuel consumption of traditional and hybrid cars, as well as the range of fully electric vehicles.
There are at least three different types of brake tester used to calculate the braking efforts and efficiencies of a motor vehicle: