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A circulating water plant or circulating water system is an arrangement of flow of water in fossil-fuel power station, chemical plants and in oil refineries. The system is required because various industrial process plants uses heat exchanger, and also for active fire protection measures. In chemical plants, for example in caustic soda production, water is needed in bulk quantity for preparation of brine. The circulating water system in any plant consists of a circulator pump, which develops an appropriate hydraulic head, and pipelines to circulate the water in the entire plant.
A chemical plant is an industrial process plant that manufactures chemicals, usually on a large scale. The general objective of a chemical plant is to create new material wealth via the chemical or biological transformation and or separation of materials. Chemical plants use specialized equipment, units, and technology in the manufacturing process. Other kinds of plants, such as polymer, pharmaceutical, food, and some beverage production facilities, power plants, oil refineries or other refineries, natural gas processing and biochemical plants, water and wastewater treatment, and pollution control equipment use many technologies that have similarities to chemical plant technology such as fluid systems and chemical reactor systems. Some would consider an oil refinery or a pharmaceutical or polymer manufacturer to be effectively a chemical plant.
Oil refinery or petroleum refinery is an industrial process plant where crude oil is transformed and refined into more useful products such as petroleum naphtha, gasoline, diesel fuel, asphalt base, heating oil, kerosene, liquefied petroleum gas, jet fuel and fuel oils. Petrochemicals feed stock like ethylene and propylene can also be produced directly by cracking crude oil without the need of using refined products of crude oil such as naphtha.
A heat exchanger is a device used to transfer heat between two or more fluids. Heat exchangers are used in both cooling and heating processes. The fluids may be separated by a solid wall to prevent mixing or they may be in direct contact. They are widely used in space heating, refrigeration, air conditioning, power stations, chemical plants, petrochemical plants, petroleum refineries, natural-gas processing, and sewage treatment. The classic example of a heat exchanger is found in an internal combustion engine in which a circulating fluid known as engine coolant flows through radiator coils and air flows past the coils, which cools the coolant and heats the incoming air. Another example is the heat sink, which is a passive heat exchanger that transfers the heat generated by an electronic or a mechanical device to a fluid medium, often air or a liquid coolant.
Circulating water systems are normally of the wet pit type, but for sea water circulation, both the wet pit type and the concrete volute type are employed. [1] In some industries, one or two stand-by pumps are also connected parallel to CW pumps. It is recommended that these pumps must be constantly driven by constant speed squirrel cage induction motors. CW pumps are designed as per IS:9137, [2] [3] standards of the Hydraulic Institute, USA or equivalent.
In the present era, mechanical induced draft–type cooling towers are employed in cooling of water. Performance testing of cooling towers (both IDCT and NDCT) shall be carried out as per ATC-105 [4] at a time when the atmospheric conditions are within the permissible limits of deviation from the design conditions. As guidelines of Central Electricity Authority, two mechanical draft cooling towers Or one natural draft cooling tower must be established for each 500 MW unit in power plants. The cooling towers are designed as per Cooling Tower Institute codes.
The Central Electricity Authority (CEA) was a body that ran the electricity supply industry in England and Wales between 1954 and 1957. The CEA replaced the earlier British Electricity Authority (BEA) as a result of the Electricity Reorganisation (Scotland) Act 1954, which moved responsibility for Scottish electricity supply to the Scottish Office.
Some coastal power stations or chemical plants intake water from sea for condenser cooling. They either use closed cycle cooling by using cooling towers or once through cooling. Selection of type of system is based on the thermal pollution effect on sea water and techno-economics based on the distance of power station from the coast and cost of pumping sea water. Due to high salt concentration, it is necessary for circulating water make up.
Source: [5]
Source: [6]
Sr No. | IS CODE | Specification |
---|---|---|
1 | IS: 804 | Rectangular pressed steel tanks |
2 | IS: 1239 | Mild steel tubes, tubular & other wrought steel fittings |
3 | IS: 1520 | Horizontal, centrifugal pumps for clear, cold fresh water |
4 | IS: 1536 | Centrifugally cast (spun) iron pressure pipes for water, gas and sewage |
5 | IS: 1537 | Vertically cast iron pressure pipes for water, gas and sewage |
6 | IS: 1710 | Vertical turbine pumps for clear, cold fresh water |
7 | IS: 2002 | Steel plates for boilers |
8 | IS: 2062 | structural steel (Fusion welding quality) |
9 | IS: 2594 | Horizontal mild steel welded storage tanks |
10 | IS: 2825 | Code for unfired pressure vessels |
11 | IS: 3589 | Electrical welded pipes for water, gas & sewage (200 to 2000mm) |
12 | IS: 3832 | Hand-operated chain pulley block |
13 | IS: 4682 | Code of practice for lining of vessels and equipment for chemical processes-rubber lining |
14 | IS: 5120 | Technical requirements for rotodynamic special purpose pumps |
15 | IS: 5639 | Pumps handling chemicals and corrosive liquids |
16 | IS: 5659 | Pumps for process water |
17 | IS: 6393 | Steel pipe flanges |
18 | IS: 6547 | Electric chain hoist |
19 | BS: 5155 | Cast iron & carbon steel butterfly valves for general purpose |
20 | AWWA-C-504 | Rubber seated butterfly valves |
A heat pump is a device that transfers heat energy from a source of heat to what is called a heat sink. Heat pumps move thermal energy in the opposite direction of spontaneous heat transfer, by absorbing heat from a cold space and releasing it to a warmer one. A heat pump uses a small amount of external power to accomplish the work of transferring energy from the heat source to the heat sink. The most common design of a heat pump involves four main components – a condenser, an expansion valve, an evaporator and a compressor. The heat transfer medium circulated through these components is called refrigerant.
A boiling water reactor (BWR) is a type of light water nuclear reactor used for the generation of electrical power. It is the second most common type of electricity-generating nuclear reactor after the pressurized water reactor (PWR), which is also a type of light water nuclear reactor. The main difference between a BWR and PWR is that in a BWR, the reactor core heats water, which turns to steam and then drives a steam turbine. In a PWR, the reactor core heats water, which does not boil. This hot water then exchanges heat with a lower pressure water system, which turns to steam and drives the turbine. The BWR was developed by the Argonne National Laboratory and General Electric (GE) in the mid-1950s. The main present manufacturer is GE Hitachi Nuclear Energy, which specializes in the design and construction of this type of reactor.
The RBMK is a class of graphite-moderated nuclear power reactor designed and built by the Soviet Union.
A cooling tower is a heat rejection device that rejects waste heat to the atmosphere through the cooling of a water stream to a lower temperature. Cooling towers may either use the evaporation of water to remove process heat and cool the working fluid to near the wet-bulb air temperature or, in the case of closed circuit dry cooling towers, rely solely on air to cool the working fluid to near the dry-bulb air temperature.
A chiller is a machine that removes heat from a liquid via a vapor-compression or absorption refrigeration cycle. This liquid can then be circulated through a heat exchanger to cool equipment, or another process stream. As a necessary by-product, refrigeration creates waste heat that must be exhausted to ambience, or for greater efficiency, recovered for heating purposes.
Hydronics is the use of a liquid heat-transfer medium in heating and cooling systems. The working fluid is typically water, glycol, or mineral oil. Some of the oldest and most common examples are steam and hot-water radiators. Historically, in large-scale commercial buildings such as high-rise and campus facilities, a hydronic system may include both a chilled and a heated water loop, to provide for both heating and air conditioning. Chillers and cooling towers are used either separately or together as means to provide water cooling, while boilers heat water. A recent innovation is the chiller boiler system, which provides an efficient form of HVAC for homes and smaller commercial spaces.
The advanced boiling water reactor (ABWR) is a Generation III boiling water reactor. The ABWR is currently offered by GE Hitachi Nuclear Energy (GEH) and Toshiba. The ABWR generates electrical power by using steam to power a turbine connected to a generator; the steam is boiled from water using heat generated by fission reactions within nuclear fuel. Kashiwazaki-Kariwa unit 6 is considered the first Generation III reactor in the world.
A thermal power station is a power station in which heat energy is converted to electric power. In most of the places in the world the turbine is steam-driven. Water is heated, turns into steam and spins a steam turbine which drives an electrical generator. After it passes through the turbine, the steam is condensed in a condenser and recycled to where it was heated; this is known as a Rankine cycle. The greatest variation in the design of thermal power stations is due to the different heat sources; fossil fuel dominates here, although nuclear heat energy and solar heat energy are also used. Some prefer to use the term energy center because such facilities convert forms of heat energy into electrical energy. Certain thermal power stations are also designed to produce heat energy for industrial purposes, or district heating, or desalination of water, in addition to generating electrical power.
A surface condenser is a commonly used term for a water-cooled shell and tube heat exchanger installed on the exhaust steam from a steam turbine in thermal power stations. These condensers are heat exchangers which convert steam from its gaseous to its liquid state at a pressure below atmospheric pressure. Where cooling water is in short supply, an air-cooled condenser is often used. An air-cooled condenser is however, significantly more expensive and cannot achieve as low a steam turbine exhaust pressure as a water-cooled surface condenser.
The steam-electric power station is a power station in which the electric generator is steam driven. Water is heated, turns into steam and spins a steam turbine which drives an electrical generator. After it passes through the turbine, the steam is condensed in a condenser. The greatest variation in the design of steam-electric power plants is due to the different fuel sources.
The Economic Simplified Boiling Water Reactor (ESBWR) is a passively safe generation III+ reactor design derived from its predecessor, the Simplified Boiling Water Reactor (SBWR) and from the Advanced Boiling Water Reactor (ABWR). All are designs by GE Hitachi Nuclear Energy (GEH), and are based on previous Boiling Water Reactor designs.
The Cottam power stations are a pair of power stations. The site extends over 620 acres of mainly arable land and is situated at the eastern edge of Nottinghamshire on the west bank of the River Trent at Cottam near Retford. The larger station is coal-fired, was commissioned in 1969 by the Central Electricity Generating Board and has a generating capacity of 2,000 megawatts (MW). It is now owned by EDF Energy. The smaller station is Cottam Development Centre, a combined cycle gas turbine plant commissioned in 1999, with a generating capacity of 400 MW. This plant is owned by Uniper.
Kingsnorth was a dual-fired coal and oil power station on the Hoo Peninsula at Medway in Kent, South East England. The four-unit station was operated by energy firm E.ON UK, and had a generating capacity of 2000 megawatts. It was capable of operating on either coal or oil though in practice oil was used only as a secondary fuel or for startup. It was also capable of co-firing biofuel, up to a maximum of 10% of the station's fuel mix. A replacement power station, also coal-fired, was considered by owners E.ON, but plans were abandoned. The proposed replacement attracted substantial public protests and criticism, including the 2008 Camp for Climate Action.
The West Burton power stations are a pair of power stations on the River Trent near Gainsborough, Lincolnshire, England. One is a coal-fired power station, which was commissioned in 1968, and the second is a combined cycle gas turbine power station, commissioned in 2011. Both stations are owned and operated by EDF Energy. The station has been accredited as an Investor in People since 1995 and ISO accredited for its environmental management system since 1996. The power station won a RoSPA President’s Award in 2006, 2007 and 2008. The site is the furthest north of a series of power stations in the Trent valley, being 3.5 miles (5.6 km) downstream of the Cottam power stations. The Sheffield to Lincoln Line supplies the station with coal.
The three primary objectives of nuclear reactor safety systems as defined by the U.S. Nuclear Regulatory Commission are to shut down the reactor, maintain it in a shutdown condition and prevent the release of radioactive material.
High Marnham Power Station was a coal-fired power station. It was located in Nottinghamshire, to the west of the River Trent, approximately 0.5 miles (0.8 km) north of the village of Marnham.
Radiators are heat exchangers used for cooling internal combustion engines, mainly in automobiles but also in piston-engined aircraft, railway locomotives, motorcycles, stationary generating plant or any similar use of such an engine.
Boiling water reactor safety systems are nuclear safety systems constructed within boiling water reactors in order to prevent or mitigate environmental and health hazards in the event of accident or natural disaster.
General Electric's BWR product line of Boiling Water Reactors represents the designs of a large percentage of the commercial fission reactors around the world.
Hrazdan Thermal Power Plant is a natural gas-fired power plant in the north-western part of Hrazdan in Armenia. It is one of the largest power plants in Armenia. This power plant was built in 1963–1974, and the first unit became operational in 1966. In 2013, a new unit was added. Four older units of the plant are owned and operated by the Hrazdan Energy Company, a subsidiary of Inter RAO UES, while the new fifth unit is owned and operated by Gazprom Armenia.