Coffeyville Resources

Last updated

Coffeyville Resources, formerly known as the COOP Refinery, is a company which owns an oil refinery in Coffeyville, Kansas, United States. The refinery is owned and operated by Coffeyville Resources Refining & Marketing. The refinery employs about 500 people and produces approximately 2,100,000 US gallons (7,900,000 L) of gasoline per day, and 1,700,000 US gallons (6,400,000 L) of middle distillates per day, predominantly diesel oil.

Contents

Coffeyville Resources is owned by CVR Energy Inc (NYSE :  CVI), of Sugar Land, Texas.

CVR Energy, Inc. was listed as a 2012 Fortune 500 company [1] and was ranked No. 5 public company according to the Houston Chronicle. [2]

Locations

History

The refinery was built in 1906 by the National Refining Company, which was then the second largest oil company in the United States. Built on 75 acres (30 ha), the refinery processed 2,500 barrels per day (400 m3/d) of crude oil, compared to today's 108,000-barrel-per-day (17,200 m3/d) processing capacity. In 1944, National Refining Company sold the refinery to Cooperative Refinery Association. The nickname COOP would remain for years afterward. In 1982, CRA merged with Farmland Industries. In 2000, Coffeyville Resources purchased the refinery.

The plant includes a nitrogen fertilizer plant adjacent to the refinery, owned and operated by Coffeyville Resources Nitrogen Fertilizers. Construction began on the nitrogen fertilizer facility in 1998. The initial build of the nitrogen fertilizer plant included shipping an existing gasification plant to Coffeyville from the West Coast. A Texaco coal gasification plant, originally located in Cool Water, California, was disassembled, refurbished, and its technology converted to be able to gasify petroleum coke instead of coal. It was then reassembled to form the heart of the nitrogen fertilizer operations.

The plant is only one of two fertilizer plants in North America which does not rely on natural gas as a raw material. It first began production in late 2000. It operates using a petroleum coke gasification technology, formerly licensed by Texaco, as well as other technology, to produce approximately 369,300 short tons (335,000 t) of ammonia and 633,100 short tons (574,300 t) of Urea Ammonium Nitrate Solution (UAN) per year, and is among the lowest cost producers and marketers of upgraded nitrogen fertilizer products in North America.

Nitrogen Fertilizer Operations - CVR Partners, LP

Production Process - The technology and processes used to produce ammonia and UAN are complex. The gasifier converts low priced petroleum coke into a hydrogen rich synthesis gas. The syngas is then converted into anhydrous ammonia in an ultra high efficiency ammonia plant. Subsequently, the ammonia is further upgraded into UAN in a fully integrated UAN plant.

The majority of the petroleum coke used in the state-of-the-art gasification process is supplied by the Coffeyville Resources Refining & Marketing, refinery located adjacent to the fertilizer operations which is owned by its parent company CVR Energy.

Historically, petroleum coke has been significantly less expensive than natural gas on a per ton of fertilizer produced basis and prices have been more stable when compared to natural gas prices. By using petroleum coke as the primary raw material feedstock instead of natural gas, CVR Partners’ nitrogen fertilizer business has historically been the lowest cost producer and marketer of ammonia and UAN fertilizers in North America.

In 2011, Coffeyville Resources Nitrogen Fertilizers produced 116,800 tons of ammonia available for sale, and also produced 714,100 tons of UAN. [4]

Units

According to CVR's filings with the US DOE's Energy Information Agency, the unit capacities for the CVR Coffeyville Refinery are presented below: [5]

UnitCapacity in BPCD
Total Refinery Nameplate136,000
Atmospheric Distillation136,000
Vacuum Distillation46,000
Delayed Coking25,000
FCC36,000
Naphtha Reforming26,000
Alkylation10,000
Naphtha Hydrotreating36,000
ULSD Hydrotreating30,000
Kero/Jet Hydrotreating9,000
Gasoline Hydrotreating20,000
Other Distillate Hydrotreating27,000
Hydrogen Production mmscf/d22


In addition, the refinery is planning to build a renewable diesel/SAF plant using UOP's EcoFining technology to produce up to 30,000 bpd of SAF and/or Renewable Diesel. [6]

Related Research Articles

Koch, Inc. is an American multinational conglomerate corporation based in Wichita, Kansas, and is the second-largest privately held company in the United States, after Cargill. Its subsidiaries are involved in the manufacturing, refining, and distribution of petroleum, chemicals, energy, fiber, intermediates and polymers, minerals, fertilizer, pulp and paper, chemical technology equipment, cloud computing, finance, raw materials trading, and investments. Koch owns Flint Hills Resources, Georgia-Pacific, Guardian Industries, Infor, Invista, KBX, Koch Ag & Energy Solutions, Koch Engineered Solutions, Koch Investments Group, Koch Minerals & Trading, and Molex. The firm employs 122,000 people in 60 countries, with about half of its business in the United States.

Syngas, or synthesis gas, is a mixture of hydrogen and carbon monoxide, in various ratios. The gas often contains some carbon dioxide and methane. It is principally used for producing ammonia or methanol. Syngas is combustible and can be used as a fuel. Historically, it has been used as a replacement for gasoline, when gasoline supply has been limited; for example, wood gas was used to power cars in Europe during WWII.

Coal gas is a flammable gaseous fuel made from coal and supplied to the user via a piped distribution system. It is produced when coal is heated strongly in the absence of air. Town gas is a more general term referring to manufactured gaseous fuels produced for sale to consumers and municipalities.

In industrial chemistry, coal gasification is the process of producing syngas—a mixture consisting primarily of carbon monoxide (CO), hydrogen, carbon dioxide, methane, and water vapour —from coal and water, air and/or oxygen.

<span class="mw-page-title-main">Sasol</span> South African integrated energy and chemical company

Sasol Limited is an integrated energy and chemical company based in Sandton, South Africa. The company was formed in 1950 in Sasolburg, South Africa, and built on processes that German chemists and engineers first developed in the early 1900s. Today, Sasol develops and commercializes technologies, including synthetic fuel technologies, and produces different liquid fuels, chemicals, coal tar, and electricity.

<span class="mw-page-title-main">Engineers India</span> Indian public sector engineering company

Engineers India Limited (EIL) is an Indian public sector industrial technology, engineering consultancy and technology licensing company. It was set up in 1965 with the mandate of providing indigenous technology solutions across hydrocarbon projects. Over the years, it has also diversified into synergic sectors like non-ferrous metallurgy, infrastructure, water and wastewater management and fertilizers.

Coal liquefaction is a process of converting coal into liquid hydrocarbons: liquid fuels and petrochemicals. This process is often known as "Coal to X" or "Carbon to X", where X can be many different hydrocarbon-based products. However, the most common process chain is "Coal to Liquid Fuels" (CTL).

<span class="mw-page-title-main">Petroleum coke</span> Solid carbon-rich material

Petroleum coke, abbreviated coke, pet coke or petcoke, is a final carbon-rich solid material that derives from oil refining, and is one type of the group of fuels referred to as cokes. Petcoke is the coke that, in particular, derives from a final cracking process—a thermo-based chemical engineering process that splits long chain hydrocarbons of petroleum into shorter chains—that takes place in units termed coker units. Stated succinctly, coke is the "carbonization product of high-boiling hydrocarbon fractions obtained in petroleum processing ". Petcoke is also produced in the production of synthetic crude oil (syncrude) from bitumen extracted from Canada's tar sands and from Venezuela's Orinoco oil sands. In petroleum coker units, residual oils from other distillation processes used in petroleum refining are treated at a high temperature and pressure leaving the petcoke after driving off gases and volatiles, and separating off remaining light and heavy oils. These processes are termed "coking processes", and most typically employ chemical engineering plant operations for the specific process of delayed coking.

Ammonia production takes place worldwide, mostly in large-scale manufacturing plants that produce 183 million metric tonnes of ammonia (2021) annually. Leading producers are China (31.9%), Russia (8.7%), India (7.5%), and the United States (7.1%). 80% or more of ammonia is used as fertilizer. Ammonia is also used for the production of plastics, fibres, explosives, nitric acid, and intermediates for dyes and pharmaceuticals. The industry contributes 1% to 2% of global CO
2
. Between 18–20 Mt of the gas is transported globally each year.

<span class="mw-page-title-main">Farmland Industries</span> American company

Farmland Industries was the largest agricultural cooperative in North America when it eventually sold all of its assets in 2002–04. During its 74-year history, Farmland served its farmer membership as a diversified, integrated organization, playing a significant role in agricultural markets both domestically and worldwide.

<span class="mw-page-title-main">Rentech</span>

Rentech, Inc. was a Los Angeles, California–based company that owned and operated wood fiber processing and nitrogen fertilizer manufacturing businesses. It provided wood chipping and wood pellet services through a subsidiary Fulghum Fibres, Inc. and sold nitrogen fertilizer through Rentech Nitrogen Partners, L.P. In addition, Rentech owned the intellectual property for a number of energy technologies, such as Rentech–SilvaGas Gasification Process and Fischer–Tropsch process based Rentech Process.

<span class="mw-page-title-main">Delayed coker</span>

A delayed coker is a type of coker whose process consists of heating a residual oil feed to its thermal cracking temperature in a furnace with multiple parallel passes. This cracks the heavy, long chain hydrocarbon molecules of the residual oil into coker gas oil and petroleum coke.

<span class="mw-page-title-main">QatarEnergy</span> Qatari state-owned oil company

QatarEnergy, formerly Qatar Petroleum (QP), is a state owned petroleum company of Qatar. The company operates all oil and gas activities in Qatar, including exploration, production, refining, transport, and storage. The President & CEO is Saad Sherida al-Kaabi, Minister of State for Energy Affairs. The company's operations are directly linked with state planning agencies, regulatory authorities, and policy making bodies. Together, revenues from oil and natural gas amount to 60% of the country's GDP. As of 2018 it was the third largest oil company in the world by oil and gas reserves. In 2022, the company had total revenues of US$52bn, a net income of US42.4bn, and total assets of US$162bn. In 2021, QatarEnergy was the fifth largest gas company in the world.

<span class="mw-page-title-main">Energy in India</span>

Since 2013, total primary energy consumption in India has been the third highest in the world after China and United States. India is the second-top coal consumer in the year 2017 after China. India ranks third in oil consumption with 22.1 crore tons in 2017 after United States and China. India is net energy importer to meet nearly 47% of its total primary energy in 2019.

According to the United States Energy Information Administration (EIA), Pakistan may have over 9 billion barrels (1.4×109 cubic metres) of petroleum oil and 105 trillion cubic feet (3.0 trillion cubic metres) in natural gas (including shale gas) reserves.

<span class="mw-page-title-main">Gdańsk Refinery</span> Oil refinery in Gdańsk, Poland

Gdańsk oil refinery is a 10.5 million tonne per year refinery located near the Polish city of Gdańsk on the Baltic Sea. The refinery was established in 1975 to supply fuels and lubricants, and has undergone several upgrades and expansions to increase its capacity and the range of products available. It now has a Nelson complexity index of 11.1. It is one of two oil refineries in Poland, the other is Plock refinery.

The wet sulfuric acid process (WSA process) is a gas desulfurization process. After Danish company Haldor Topsoe introduced this technology in 1987, it has been recognized as a process for recovering sulfur from various process gases in the form of commercial quality sulfuric acid (H2SO4) with the simultaneous production of high-pressure steam. The WSA process can be applied in all industries where sulfur removal presents an issue.

Mekog was a chemical company founded 1928, that manufactured fertilizer using hydrogen from coke oven gas as a feedstock. The company's facilities were located on the site of the Koninklijke Nederlandsche Hoogovens en Staalfabrieken steelworks near IJmuiden in the Netherlands.

Coal gasification is a process whereby a hydrocarbon feedstock (coal) is converted into gaseous components by applying heat under pressure in the presence of steam. Rather than burning, most of the carbon-containing feedstock is broken apart by chemical reactions that produce "syngas." Syngas is primarily hydrogen and carbon monoxide, but the exact composition can vary. In Integrated Gasification Combined Cycle (IGCC) systems, the syngas is cleaned and burned as fuel in a combustion turbine which then drives an electric generator. Exhaust heat from the combustion turbine is recovered and used to create steam for a steam turbine-generator. The use of these two types of turbines in combination is one reason why gasification-based power systems can achieve high power generation efficiencies. Currently, commercially available gasification-based systems can operate at around 40% efficiencies. Syngas, however, emits more greenhouse gases than natural gas, and almost twice as much carbon as a coal plant. Coal gasification is also water-intensive.

Heysham oil refinery was located between Heysham and Middleton on the Heysham peninsula, Lancashire. It was built during the Second World War to produce high octane fuel for combat aircraft. It was later adapted to refine crude oil with a processing capacity of two million tonnes per year and was in operation from 1948 to 1976. It worked in conjunction with a chemical plant which produced ammonium nitrate fertilizer and other products, using feedstocks from the refinery.

References

  1. "Fortune 500 2012: Fortune 1000 Companies 401-500 - FORTUNE on CNNMoney.com". money.cnn.com. Archived from the original on 2020-11-28. Retrieved 2024-06-20.
  2. Rutledge, Tanya (21 June 2012). "No. 5 public company: CVR Energy". Chron. Archived from the original on 27 June 2012. Retrieved 25 June 2012.
  3. http://www.hoovers.com/free/search/simple/xmillion/index.xhtml?query_string=Coffeyville+Resources&which=company&page=1&search_x=0&search_y=0
  4. "CVR Partners Operations". Archived from the original on 2016-04-12. Retrieved 2012-06-25.
  5. "Data & Statistics". www.afpm.org. Retrieved 2024-10-28.
  6. Brelsford, Robert (2023-11-17). "CVR Energy lets contract for proposed Kansas renewable fuels plant". Oil & Gas Journal. Retrieved 2024-10-28.