Cotton maturity is a physical testing parameter of cotton fiber properties testing. [1] It is quantified by the degree of cell wall thickening relative to its perimeter. [2] [3] The maturity of individual cotton fiber is an essential aspect of the cotton classing regarding the aesthetics such as appearance, dye-uptake, etc. [4] [5] High volume instrument (HVI) can test cotton maturity like many other fiber properties, including length, uniformity, micronaire/fineness, strength, color, etc. [6] [7] [8]
Cotton maturity of fibers largely depends upon the growing conditions. Cotton maturity is measured as the relative wall thickness (i.e., the area of the cell wall to that of a circle with the same perimeter as the fiber, or the ratio of the cell wall thickness to the overall ‘diameter’ of the fiber). Hence the thickness of the wall infers the extent of the maturity of cotton fibers. Cotton fibers are trichome cells composed primarily of cellulose. Mature fibers have more cellulose and a greater degree of cell wall thickening. The significant impact of immature fiber is on the finished appearance. The MIC values of immature fibers determine the processing and performance of cotton. The commonly caused defects by immature cotton are related to yarn and fabric appearance such as poor dyeing uptake, dead fibers, neps formation, and barre also (if the batch to batch maturity ratio is different). [9] [10] [11] [12] [13]
Cotton classification, or classing, is the process of classifying cotton based on its grade, staple length, and micronaire. [14] Micronaire is a measure of cotton maturity. [15] Maturity of cotton fibers is measured with single fiber measurement test or by double compression air flow test. It is expressed in percentage or maturity ratio. [11]
Cotton's simple Micronaire value is determined by both the fineness of the fibres as well as their maturity. [16] Micronaire values or reading represents the fineness of the cotton fiber. For example a preferred micronaire range is 3.7 to 4.2. Upland cotton is coarser than Gossypium barbadense (Pima cotton). [17]
Cellulose is an organic compound with the formula (C
6H
10O
5)
n, a polysaccharide consisting of a linear chain of several hundred to many thousands of β(1→4) linked D-glucose units. Cellulose is an important structural component of the primary cell wall of green plants, many forms of algae and the oomycetes. Some species of bacteria secrete it to form biofilms. Cellulose is the most abundant organic polymer on Earth. The cellulose content of cotton fiber is 90%, that of wood is 40–50%, and that of dried hemp is approximately 57%.
Cotton is a soft, fluffy staple fiber that grows in a boll, or protective case, around the seeds of the cotton plants of the genus Gossypium in the mallow family Malvaceae. The fiber is almost pure cellulose, and can contain minor percentages of waxes, fats, pectins, and water. Under natural conditions, the cotton bolls will increase the dispersal of the seeds.
Textile is an umbrella term that includes various fiber-based materials, including fibers, yarns, filaments, threads, different fabric types, etc. At first, the word "textiles" only referred to woven fabrics. However, weaving is not the only manufacturing method, and many other methods were later developed to form textile structures based on their intended use. Knitting and non-woven are other popular types of fabric manufacturing. In the contemporary world, textiles satisfy the material needs for versatile applications, from simple daily clothing to bulletproof jackets, spacesuits, and doctor's gowns.
Fiber or fibre is a natural or artificial substance that is significantly longer than it is wide. Fibers are often used in the manufacture of other materials. The strongest engineering materials often incorporate fibers, for example carbon fiber and ultra-high-molecular-weight polyethylene.
Rayon is a semi-synthetic fiber, made from natural sources of regenerated cellulose, such as wood and related agricultural products. It has the same molecular structure as cellulose. It is also called viscose. Many types and grades of viscose fibers and films exist. Some imitate the feel and texture of natural fibers such as silk, wool, cotton, and linen. The types that resemble silk are often called artificial silk.
Coir, also called coconut fibre, is a natural fibre extracted from the outer husk of coconut and used in products such as floor mats, doormats, brushes, and mattresses. Coir is the fibrous material found between the hard, internal shell and the outer coat of a coconut. Other uses of brown coir are in upholstery padding, sacking and horticulture. White coir, harvested from unripe coconuts, is used for making finer brushes, string, rope and fishing nets. It has the advantage of not sinking, so can be used in long lengths in deep water without the added weight dragging down boats and buoys.
Jute is a long, soft, shiny bast fiber that can be spun into coarse, strong threads. It is produced from flowering plants in the genus Corchorus, which is in the mallow family Tiliaceae. The primary source of the fiber is Corchorus olitorius, but such fiber is considered inferior to that derived from Corchorus capsularis. "Jute" is the name of the plant or fiber used to make burlap, hessian, or gunny cloth.
The ground tissue of plants includes all tissues that are neither dermal nor vascular. It can be divided into three types based on the nature of the cell walls.
Natural fibers or natural fibres are fibers that are produced by geological processes, or from the bodies of plants or animals. They can be used as a component of composite materials, where the orientation of fibers impacts the properties. Natural fibers can also be matted into sheets to make paper or felt.
Cottonseed is the seed of the cotton plant.
Building insulation materials are the building materials which form the thermal envelope of a building or otherwise reduce heat transfer.
Textile fibers, threads, yarns and fabrics are measured in a multiplicity of units.
Cellulose insulation is plant fiber used in wall and roof cavities to insulate, draught proof and reduce noise. Building insulation in general is low-thermal-conductivity material used to reduce building heat loss and gain and reduce noise transmission.
Vulcanized fibre or red fibre is a laminated plastic composed of only cellulose. The material is a tough, resilient, hornlike material that is lighter than aluminium, tougher than leather, and stiffer than most thermoplastics. The newer wood-laminating grade of vulcanized fibre is used to strengthen wood laminations used in skis, skateboards, support beams and as a sub-laminate under thin wood veneers.
Bamboo textile is any cloth, yarn or clothing made from bamboo fibres. While historically used only for structural elements, such as bustles and the ribs of corsets, in recent years different technologies have been developed that allow bamboo fibre to be used for a wide range of textile and fashion applications.
Cellulose fibers are fibers made with ethers or esters of cellulose, which can be obtained from the bark, wood or leaves of plants, or from other plant-based material. In addition to cellulose, the fibers may also contain hemicellulose and lignin, with different percentages of these components altering the mechanical properties of the fibers.
Cotton classing is the measurement and classification of cotton by its specific physical attributes. This information is attached to individual bales, thus clarifying their value and helping producers market them. For cotton buyers, i.e. the spinning mills, this precise information about the cotton fiber enables them to achieve consistent yarn quality by optimizing raw material selection and blending.
Bacterial cellulose is an organic compound with the formula (C
6H
10O
5)
n produced by certain types of bacteria. While cellulose is a basic structural material of most plants, it is also produced by bacteria, principally of the genera Acetobacter, Sarcina ventriculi and Agrobacterium. Bacterial, or microbial, cellulose has different properties from plant cellulose and is characterized by high purity, strength, moldability and increased water holding ability. In natural habitats, the majority of bacteria synthesize extracellular polysaccharides, such as cellulose, which form protective envelopes around the cells. While bacterial cellulose is produced in nature, many methods are currently being investigated to enhance cellulose growth from cultures in laboratories as a large-scale process. By controlling synthesis methods, the resulting microbial cellulose can be tailored to have specific desirable properties. For example, attention has been given to the bacteria Komagataeibacter xylinum due to its cellulose's unique mechanical properties and applications to biotechnology, microbiology, and materials science. Historically, bacterial cellulose has been limited to the manufacture of Nata de coco, a South-East Asian food product. With advances in the ability to synthesize and characterize bacterial cellulose, the material is being used for a wide variety of commercial applications including textiles, cosmetics, and food products, as well as medical applications. Many patents have been issued in microbial cellulose applications and several active areas of research are attempting to better characterize microbial cellulose and utilize it in new areas.
Dead cotton is a term that refers to unripe cotton fibers that do not absorb dye. Dead cotton is immature cotton or underdeveloped cotton that has poor dye affinity and appears as white specks on a dyed fabric. Daniel Koechlin (1785–1871), who was a manufacturer and a chemist in Mulhouse, established the fact in 1848 that it is dead cotton fibers that resist dye. Other chemists such as Walter Crum, Albin Haller, and Herzog explored and contributed to the subject further. Crum discovered that dead fibers have very thin cell walls.
Textile testing is the process of measuring the properties and performance of textile materials—textile testing includes physical and chemical testing of raw materials to finished products.