Crawl ratio is a term used in the automotive world to describe the highest gear ratio that a vehicle is capable of. Note that gear ratio, also known as speed ratio, of a gear train is defined as the ratio of the angular velocity of the input gear to the angular velocity of the output gear, and thus a higher gear ratio implies a larger speed reduction, i.e. the input speed is reduced more at the output. The highest gear ratio is obtained at either first gear or reverse gear, but only first gear is typically taken into consideration while talking about crawl ratio. A potentially confusing terminology is that although a better crawl ratio is achieved by a higher gear ratio, it is common to refer to a better crawl ratio as “lower crawl ratio” rather than “higher crawl ratio” because it’s for driving at lower speeds.
The crawl ratio is aptly named because when a vehicle is driven using the lowest gear (i.e. first gear), it moves the slowest (i.e. crawl speed) at a given engine rpm, and thus produces the highest output torque (i.e. crawl torque) at the road wheels due to conservation of power.
Since crawl ratio of a vehicle represents the total reduction of the engine speed until the road wheels, it is determined by combining the contributions of different elements on the entire drive train, including transmission and differential, both of which typically introduce a certain amount of speed reduction.
Since a lower crawl ratio (higher gear ratio) implies a larger output torque on the road wheels, it is desirable for vehicles that need to pull large loads, climb steep inclines, or drive over obstacles on the road or terrain, such as rocks, which is sometimes referred to as crawling over the rocks. Therefore, crawl ratios are most often discussed for large SUVs, trucks and off-road vehicles.
Note that tire size (or dimensions of the road wheels) does not affect the gear ratio of a vehicle, and thus using a different size tire on the same vehicle does not affect the torque on the road wheels or the crawl ratio. However, for a given engine speed and a gear ratio, the output force on the road wheels decreases as the tire size increases. A lower force in turn decreases the acceleration of rotating wheels. Therefore, the smallest tires that are still big enough to drive over obstacles perform better for a given crawl ratio.
Crawl ratio can vary greatly among vehicles. Crawl ratios in the 60's (i.e. a gear ratio of 60:1) are quite capable; in the 80's, very respectable; in the 110's, impressive; and anything beyond the 130's is usually considered as the point of diminishing returns.
Mechanical advantage is a measure of the force amplification achieved by using a tool, mechanical device or machine system. The device trades off input forces against movement to obtain a desired amplification in the output force. The model for this is the law of the lever. Machine components designed to manage forces and movement in this way are called mechanisms. An ideal mechanism transmits power without adding to or subtracting from it. This means the ideal machine does not include a power source, is frictionless, and is constructed from rigid bodies that do not deflect or wear. The performance of a real system relative to this ideal is expressed in terms of efficiency factors that take into account departures from the ideal.
A differential is a gear train with three drive shafts that has the property that the rotational speed of one shaft is the average of the speeds of the others. A common use of differentials is in motor vehicles, to allow the wheels at each end of a drive axle to rotate at different speeds while cornering. Other uses include clocks and analog computers. Differentials can also provide a gear ratio between the input and output shafts. For example, many differentials in motor vehicles provide a gearing reduction by having fewer teeth on the pinion than the ring gear.
An automatic transmission is a multi-speed transmission used in motor vehicles that does not require any input from the driver to change forward gears under normal driving conditions. Vehicles with internal combustion engines, unlike electric vehicles, require the engine to operate in a narrow range of rates of rotation, requiring a gearbox, operated manually or automatically, to drive the wheels over a wide range of speeds.
An epicyclic gear train is a gear reduction assembly consisting of two gears mounted so that the center of one gear revolves around the center of the other. A carrier connects the centers of the two gears and rotates, to carry the planet gear(s) around the sun gear. The planet and sun gears mesh so that their pitch circles roll without slip. If the sun gear is held fixed, then a point on the pitch circle of the planet gear traces an epicycloid curve.
Overdrive is the operation of an automobile cruising at sustained speed with reduced engine speed (rpm), leading to better fuel consumption, lower noise, and lower wear. The term is ambiguous. The most fundamental meaning is that of an overall gear ratio between engine and wheels, such that the car is over-geared, and cannot reach its potential top speed, i.e. the car could travel faster if it were in a lower gear, with the engine turning at higher RPM.
A speedometer or speed meter is a gauge that measures and displays the instantaneous speed of a vehicle. Now universally fitted to motor vehicles, they started to be available as options in the early 20th century, and as standard equipment from about 1910 onwards. Other vehicles may use devices analogous to the speedometer with different means of sensing speed, eg. boats use a pit log, while aircraft use an airspeed indicator.
A continuously variable transmission (CVT) is an automated transmission that can change through a continuous range of gear ratios. This contrasts with other transmissions that provide a limited number of gear ratios in fixed steps. The flexibility of a CVT with suitable control may allow the engine to operate at a constant angular velocity while the vehicle moves at varying speeds.
A manual transmission (MT), also known as manual gearbox, standard transmission, or stick shift, is a multi-speed motor vehicle transmission system, where gear changes require the driver to manually select the gears by operating a gear stick and clutch.
Quattro is the trademark used by the automotive brand Audi to indicate that all-wheel drive (AWD) technologies or systems are used on specific models of its automobiles.
Automobile handling and vehicle handling are descriptions of the way a wheeled vehicle responds and reacts to the inputs of a driver, as well as how it moves along a track or road. It is commonly judged by how a vehicle performs particularly during cornering, acceleration, and braking as well as on the vehicle's directional stability when moving in steady state condition.
A constant-velocity joint is a mechanical coupling which allows the shafts to rotate freely and compensates for the angle between the two shafts, within a certain range, to maintain the same velocity.
Hybrid Synergy Drive (HSD), also known as Toyota Hybrid System II, is the brand name of Toyota Motor Corporation for the hybrid car drive train technology used in vehicles with the Toyota and Lexus marques. First introduced on the Prius, the technology is an option on several other Toyota and Lexus vehicles and has been adapted for the electric drive system of the hydrogen-powered Mirai, and for a plug-in hybrid version of the Prius. Previously, Toyota also licensed its HSD technology to Nissan for use in its Nissan Altima Hybrid. Its parts supplier Aisin offers similar hybrid transmissions to other car companies.
A gear train or gear set is a machine element of a mechanical system formed by mounting two or more gears on a frame such that the teeth of the gears engage.
A worm drive is a gear arrangement in which a worm meshes with a worm wheel. The two elements are also called the worm screw and worm gear. The terminology is often confused by imprecise use of the term worm gear to refer to the worm, the worm wheel, or the worm drive as a unit.
Rock crawling is an extreme form of off-road driving using specialized vehicles ranging from stock to highly modified, to overcome obstacles. In rock crawling, drivers typically drive highly modified four-wheel-drive vehicles such as trucks, Jeeps, and "buggies" over very harsh terrain. Driving locations include boulders, mountain foothills, rock piles, mountain trails, etc.
A fluid coupling or hydraulic coupling is a hydrodynamic or 'hydrokinetic' device used to transmit rotating mechanical power. It has been used in automobile transmissions as an alternative to a mechanical clutch. It also has widespread application in marine and industrial machine drives, where variable speed operation and controlled start-up without shock loading of the power transmission system is essential.
Jeep uses a variety of four-wheel drive systems on their vehicles. These range from basic part-time systems that require the driver to move a control lever to send power to four wheels, to permanent four-wheel systems that monitor and sense traction needs at all four wheels automatically under all conditions.
A friction drive or friction engine is a type of transmission that utilises two wheels in the transmission to transfer power from the engine to the driving wheels. The system is inherently a continuously variable transmission; by adjusting the positions of the two disks, the output ratio changes continuously. Although it was once employed in early automobiles, today the system is most commonly used on scooters, particularly go-peds, as a substitute for a chain and gear system. It is mechanically identical to a ball-and-disk integrator, but is designed to handle higher torque levels.
An idler-wheel is a wheel which serves only to transmit rotation from one shaft to another, in applications where it is undesirable to connect them directly. For example, connecting a motor to the platter of a phonograph, or the crankshaft-to-camshaft gear train of an automobile.
A spiral bevel gear is a bevel gear with helical teeth. The main application of this is in a vehicle differential, where the direction of drive from the drive shaft must be turned 90 degrees to drive the wheels. The helical design produces less vibration and noise than conventional straight-cut or spur-cut gear with straight teeth.